Protocols & Procedures

Explore measurement guides developed by CUNY BPL for agency use, for evaluating pre- and post-retrofit conditions of common retrofits under DEM’s energy efficiency programs.

All Plants

Air-cooled Chilled Water Plant
General Overview An air-cooled chilled water plant consists of an air-cooled chiller system and a chilled water loop system operating to meet the cooling demand in a facility. The air-cooled chiller produces chilled water through the basic refrigeration cycle. The primary chilled water pump circulates the chilled water between the chiller and the chilled water loop. In some cases, a secondary chilled water pump distributes the chilled water produced by the chiller to air handling units (AHUs) in the building. Figure 1. Air-cooled chilled water plant. Air-cooled Chilled Water Plant Systems and Components Air-cooled Chiller System Figure 2 shows an air-cooled chiller providing chilled water to the chilled water loop system and components. Figure 2. Air-cooled chiller. Chilled Water Loop System A chilled water loop system consists of a closed loop distribution system that supplies chilled water to the building and includes components (see Figure 3). Figure 3. Chilled water loop. Evaluation of Energy Consumption The primary energy consumption of an air-cooled chilled water plant is the sum of the energy consumption of the components of each system. The thermal energy rejected from the building to the outdoors can also be measured to evaluate the overall performance of the plant, usually in kilowatts of power consumer per ton of cooling provided (kW/ton). Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of an air-cooled chilled water plant. Table 1. Key values, components, and measurements Plant Quantification Values to be Quantified Energy Consuming Component Air-cooled chilled water plant electricity usage (kWh) Average hourly chiller (kWh) Average hourly pump motor (kWh) Condenser fan motor Compressor motor Chilled water pump motors Cooling load on building/Heat rejected to the outdoors Average hourly thermal load of chiller evaporator (Btu/h) Further Reading ASHRAE (2020). 2020 ASHRAE Handbook: HVAC Systems and Equipment. Atlanta, GA: ASHRAE. Gordon, J.M.; Ng, K.C. (2000). Cool thermodynamics: The engineering and physics of predictive, diagnostic and optimization methods for cooling systems. Cambridge International Science Publishing; pp. 159-177. Wei, J.; Reddy, T.A. (2003). “Reevaluation of the Gordon-Ng Performance Models for Water-Cooled Chillers.” ASHRAE Transactions, Vol. 109, Part 2. Atlanta, GA: American Society of Heating, Refrigerating and Air Conditioning Engineers.

An air-cooled chilled water plant consists of an air-cooled chiller system and a chilled water loop system operating to meet the cooling demand in a facility.


Air Handling Plant
General Overview The air handling plant (AHP) takes input energy (e.g., electricity, heated or chilled water) and conditions the air to meet required indoor environmental conditions (e.g., temperature, humidity, fresh air). The AHP may be made up of different types of air handling units (AHUs) at the system level (e.g., rooftop unit, fan coil unit, constant speed unit) which will be discussed at the system level descriptions. For a more detailed overview of various system configurations for this plant, please refer to the ASHRAE HVAC Systems and Equipment Handbook (2020), Section 4 – Air Handling and Distribution. Figure 1. Air Handling Plant. Air Handling Plant Systems and Components The systems and components that make up the air handling plant are listed and described further in Table 1 below. It should be noted that for a given AHP, there may be a mix of air handling systems installed (e.g., constant-speed, constant-volume, variable air volume) and configurations (e.g., split heat pump, rooftop unit). Constant-speed, Constant-volume (CSCV) AHU A CSCV air handling system provides heating, cooling and ventilation air to a space in a facility. The AHU is built on-site out of various sections. The volume of outside air in the AHU can be modulated from 0% (outside air damper fully closed) to a typical ventilation rate (minimum outside air damper position) and in some cases can provide 100% outside air (economizer mode). Figure 2. CSCV Air Handling Unit Systems and Components. Dual-speed, Constant-Volume (DSCV) AHU A DSCV system is similar to a CSCV system except the fan motors in the AHU have a high and low speed setting. This configuration allows the AHU to operate at a slower speed during setbacks during unoccupied times such as night or weekends. Variable-air Volume AHU A VAV system consists of a main AHU and multiple VAV boxes that serve different zones. The AHU has fan motors that are equipped with variable frequency drives (VFDs) which allow the fan speed (and associated air volume) to modulate as the building demand changes. VAV boxes are installed in the supply air ductwork in the zones served and are generally installed with a heating coil, also known as a reheat coil. This enables the system to adjust the supply air temperature to prevent over-cooling a space. The VAV system allows for space temperature and ventilation air control in each zone. VAV boxes are usually set with a minimum damper position associated with the minimum required ventilation airflow needed for the zone. Figure 3. VAV Air Handling Plant Systems and Components. Dedicated Outdoor Air System (DOAS) A DOAS system is designed to heat, cool, humidify, dehumidify and filter ventilation air independent of the space heating and cooling needs of a facility. A DOAS can generally provide limited space heating and cooling but only as a by-product of the required volumes of ventilation air provided to a space or zone. Fan Coil Unit (FCU) A FCU is a smaller, factory-assembled device that is used to circulate and condition air. Split Heat Pump (HP) A HP is a split system that provides heating or cooling and is comprised of an indoor unit with a fan and evaporator coil and an outdoor unit with a fan and condenser coil. Fuel Fired Furnace A fuel burning device that heats air for space conditioning. Rooftop Unit (RTU) A roof mounted packaged system that provides heating, cooling and ventilation and supplies air directly to the space below it or into a set of ducts. Induction Unit (non-fan powered) A system that uses a fast-moving primary air stream (usually created by a set of nozzles) to induce air from the space to be drawn through the unit and mixed with the primary air stream. The primary air stream is generated by a separate system such as a CSCV AHU or a DOAS. Evaluation of Energy Consumption The energy consumption in an air handling plant is the sum of the energy used by each AHU system, including the electricity to power the supply and return fans and the energy needed to heat or cool the air through the AHU. Heating and cooling energy may come from a central heating or cooling plant or from an energy source processed directly at the AHU, such as natural gas for heating or electricity to drive compressor-based cooling. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption of an air handling plant. Table 1. Key values, components, and measurements System(s) Values to Quantify Energy Consuming Component Constant-speed, constant-volume AHU Dual-speed, constant-volume AHU Variable air volume AHU Dedicated outside air system Fan coil unit Average hourly fan motor kWh Average Btu/h at coils Fan motors Heating coil Cooling coil Heat pump Average hourly heat pump kWh (includes supply and condenser fan motors and compressor motors) Fan motors Compressor Fuel fired furnace Average hourly furnace fuel consumption Average hourly burner kWh (includes supply fan motors) Burner Fan motors Rooftop Unit Average hourly fuel consumption: average hourly rooftop unit kWh (includes supply and condenser fan motors and compressor motors) Burner Fan motors Compressor Induction Unit Average Btu/h at coils Heating coil Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 1. HVAC SYSTEM ANALYSIS AND SELECTION. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 4. AIR HANDLING AND DISTRIBUTION. I-P Edition. ASHRAE (2019). “ANSI/ASHRAE/IES Standard 90.1-2019 – Energy Standard for Buildings Except Low-Rise Residential Buildings”. ASHRAE. Taylor, S (2014). “Return Fans in VAV Systems”. ASHRAE Journal, Vol. 56; pp. 54-58.

The air handling plant (AHP) takes input energy (e.g., electricity, heated or chilled water) and conditions the air to meet required indoor environmental conditions


Hot-water Heating Plant
General Overview The hot water heating (HWH) plant takes input energy (e.g., fuel, electricity, biomass) and generates hot water that is distributed throughout a facility to provide space heating. A HWH boiler may also generate hot water to provide for other loads, such as domestic hot water or process heat. A hot water heating plant consists of a hot water heating boiler, a feedwater system, and a hot water heating loop. Figure 1. Hot water heating plant. Hot-water Heating Plant Systems and Components Hot Water Heating Boiler System The HWH boiler system is the largest energy-consuming system in the hot water heating plant. Hot water is produced primarily through the heat transfer from combustion gases in the combustion chamber to the water. The hot water produced by the system is then transported out to the facility to meet required heating loads or domestic hot water needs. The main components of a HWH boiler system are burner, combustion chamber, heat exchanger, and draft fan and are shown in Figure 2. Figure 2. Hot water heating boiler system. Hot Water Loop System The hot water loop system encompasses the distribution system responsible for moving hot water throughout the building. Components of a typical hot water loop system are primary-only or primary-secondary pumps, piping network and piping insulation and are shown in Figure 3. Figure 3. Hot water loop system. Feedwater System The feedwater system provides treated make-up water and returned hot water from the hot water loop. Feedwater requires proper treatment to remove pollutants and preserve the efficiency of the boiler. Figure 4 shows the components for the feedwater system. Figure 4. Feedwater system and chemical treatment for make-up water. Evaluation of Energy Conumption The total energy consumption of a HWH plant is the sum of the energy consumption of the components of each system. In a HWH plant this includes the fuel usage consumed by the boiler to satisfy the heating load and the electricity required by the burner fan motor, primary and secondary pumps and feedwater pump. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of the HWH plant. Table 1. Hot Water Heating Plant Values Plant Quantification Values to be Quantified Energy Consuming Component Hot water heating plant fuel consumption (Btu) Average hourly fuel consumption (Btuh) Boiler Hot water heating plant electricity consumption (kWh) Average hourly burner fan motor (kWh) Average hourly primary HWH pump motor (kWh) Average hourly secondary HWH pump motor (kWh) Average hourly feedwater pump (kWh) Total operating time for the pump motors Outdoor air temperature (F) Heat load delivered Average hourly heat rejected from the hot water loop (Btu/h) Terminal Units Heat recovered Average hourly heat delivered to the make-up water (Btu/h) Heat exchanger (if present) Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 32. BOILERS. I-P Edition.

Consists of a hot water heating boiler system, hot water loop system, and feedwater system operating to meet heating demand in a facility.


Lighting Plant
General Overview A lighting plant consists of the electrical distribution system and one or more light fixture systems. The electrical distribution system provides power to the light fixture system, which provides the actual illumination to indoor spaces, emergency evacuation routes, and outdoor areas. The electrical distribution system receives electricity from the power grid, which then is distributed through switchgear and panelboards. A lighting plant and associated systems are shown in Figure 1. Measurements may be taken at the electrical distribution or light fixture system levels. Figure 1. Lighting Plant. Keep in mind that a lighting plant will have several electrical panelboards. Lighting Plant Systems and Components Electrical Distribution System The electrical distribution system is comprised of main and secondary switchgear and panelboards. The switchgear distributes electricity to the panelboards, and the panelboards provide electricity to the light fixture systems. Panelboards typically serve light fixture systems in multiple spaces across a facility and are generally broken down by floor or smaller spaces on a floor. Sometimes multiple electric panelboards are required to provide power to a single space such as a warehouse, gymnasium, or garage. Components of an electrical distribution system are shown in Figure 2. Figure 2. Electrical distribution system. Panelboards can have mixed loads or be dedicated just to lighting. Mixed panelboards serve the light fixture systems and other electrical loads such as receptacles, office equipment or miscellaneous plug loads. Dedicated panelboards exclusively serve light fixture systems including interior, exterior, and emergency lighting. Light Fixture System The light fixture system is comprised of the luminaires, lamps, and controls. Controls can be manual or automatic. All lighting systems have some form of manual controls such as wall switches within a space or electrical disconnects (circuit breakers) at the panelboard. Some lighting systems have automatic controls which may include a control panel and sensors. Components of a light fixture system are shown in Figure 3. Figure 3: Two Dedicated Lighting Panelboards with Automatic Controls, each panelboard is considered a system. Evaluation of Energy Consumption To quantify the energy consumption of the lighting plant, the components of all lighting systems should be measured. Some facilities may have a combination of the above-mentioned systems and a level of engineering judgement will be necessary to determine how much of what to measure. Table 1. Lighting Plant Values Plant Quantification Values to be Quantified Energy Consuming Component Lighting plant electricity usage (kWh) Average hourly kWh served by the electrical distribution system Light fixtures and automatic controls (if applicable). Further Reading Richman, EE. (2016). “Measurement and Verification of Energy Savings and Performance from Advanced Lighting Control.” Richland, WA: Pacific Northwest National Laboratory.

A lighting plant consists of the electrical distribution system and one or more light fixture systems.


Steam Plant
General Overview A low pressure steam plant takes input energy (e.g., fuel, gas, biomass) and uses a boiler to generate steam that is distributed throughout a facility or group of facilities to provide heating. Low pressure steam plants are generally operated at 15 psig or less (steam temperature below ~250 F). Low pressure steam can be used directly as a heating medium and distributed to the terminal equipment, or it can be used indirectly by being piped to heat exchangers to heat water to use at terminal equipment and/or domestic hot water (DHW) systems. A low pressure steam plant and associated systems are shown in Figure 1. A steam plant consists of a steam boiler, steam distribution system, condensate recovery system, blowdown system and economizer. Figure 1. Steam plant diagram. Steam Plant Systems and Components Steam Boiler System A steam boiler system is the largest energy-consuming system in the steam plant. A steam boiler generates steam by transferring heat from the combustion gases in the combustion chamber to the water. The steam produced is then transported out to the facility to meet the heating loads. The primary components of a steam boiler system are shown in Figure 2. Figure 2. Steam Boiler System. Steam Distribution System A low-pressure steam distribution system supplies the steam to the facility or facilities. Steam distribution systems are generally closed-loop, where the steam condensate is returned to the steam boiler to be re-heated (see Condensate Recovery System below). The steam distribution system contains various valves and steam traps to regulate heating and manage condensate throughout a building. Figure 3. Steam Distribution System. Condensate Recovery System A condensate recovery system complements the steam distribution system to maintain the efficiency of the steam plant. The condensate usually returns to the boiler, minimizing the feedwater and fuel supply to the boiler. Figure 4. Condensate Recovery System. Feedwater System The feedwater system provides fresh or, at times, treated water to the steam boiler system and allows for removal of water that contains pollutants (i.e., unwanted minerals and/or sediment). This increases the longevity of the system equipment, at a cost of the energy required to heat the feedwater, which is colder than the recirculated condensate. Feedwater systems may include a heat exchanger – commonly called an economizer – which recovers heat from the boiler fuel gases and uses it to pre-heat the feedwater. ' Figure 5. Feedwater System. Blowdown System The blowdown system removes suspended solids and sludge from the boiler water in order to preserve the operation and efficiency of the steam plant components. An integrated blowdown system reduces unnecessary blowdown by monitoring water quality and allows for heat recovery from the blowdown water to pre-heat the feedwater, generates service hot water or other applications. Figure 6. Blowdown System. Evaluation of Energy Consumption The total energy consumption of a steam plant is the sum of the energy consumption of the components of each system: the fuel usage consumed by the boiler to satisfy the heating load of the building, and the electricity required by the burner fan motor, condensate pump and feedwater pump. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of the steam plant. Table 1. Steam Plant Values Plant Quantification Values to be Quantified Energy Consuming Component Steam boiler plant fuel consumption (Btu) Average hourly fuel consumption (Btu/h) Boiler Steam plant electricity consumption (kWh) Average hourly burner fan motor (kWh) Total operating hours of burner fan motor Average hourly condensate pump motor kWh Average hourly feedwater pump motor (kWh) Total operating time for pump motors Burner fan motor Condensate pump motor Feedwater pump motor Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 11. STEAM SYSTEMS. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 32. BOILERS. I-P Edition. ASHRAE (2019). “ASHRAE Handbook: HVAC Applications,” Chapter 50, Section 2.5. WATER TREATEMENT: DEPOSITION, CORROSION, AND BIOLOGICAL CONTROL. I-P Edition. Spirax Sarco (2022). “Learn More About Steam” Steam Insights. https://www.spiraxsarco.com/learn-about-steam.

A low pressure steam plant takes input energy (e.g., fuel, gas, biomass) and uses a boiler to generate steam that is distributed throughout a facility or group of …


Water-cooled Chilled Water Plant
General Overview A water-cooled chilled water plant consists of a water-cooled chiller system, a condenser water loop system and a chilled water loop system operating to meet cooling demand in a facility. If a waterside economizer is implemented in the facility, the chilled water plant includes a waterside economizer system as well. Figure 1. Water-cooled chilled water plant. Water-cooled Chilled Water Plant Systems and Components Water-cooled Chiller System A water-cooled chiller produces chilled water through the basic refrigeration cycle to the chilled water loop to distribute to the facility. The primary systems and components of a water-cooled chiller are shown in Figure 2. Figure 2. Water-cooled chiller. Chilled Water Loop System A chilled water loop consists of a closed loop distribution system that supplies chilled water to the building. Components of a chilled water loop are shown in Figure 3. Figure 3. Chilled water loop. Condenser Water Loop System A condenser water loop consists of an open loop distribution system that circulates condenser water from a chiller condenser to a cooling tower where the condenser water is cooled and returned to the chiller condenser. Components of a condenser water loop are shown in Figure 4. Figure 4. Condenser water loop. Waterside Economizer System Waterside economizers may use an external plate-and-frame heat exchanger between the condenser and chilled water loop or the chiller itself may be set up to perform the function of a waterside heat exchanger. When the outdoor temperatures are favorable, heat from the chilled water loop may be rejected directly to the condenser water loop through a heat exchanger without running the chiller compressor motor. Components of a waterside economizer system are shown in Figure 5. Figure 5. Waterside economizer system. Evaluation of Energy Consumption The primary energy consumption of a water-cooled chilled water plant is the sum of the energy consumption of the components of each system. The thermal energy rejected from the building to the outdoors can also be measured to evaluate the overall performance of the plant, usually in kilowatts of power consumed per ton of cooling provided (kW/ton). Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of the water-cooled chilled water plant. Table 1. Key values, components, and measurements. Plant Quantification Values to be Quantified Energy Consuming Component Water-cooled chilled water plant electricity usage (kWh) Average hourly chiller (kWh) Average hourly pump motors (kWh) Average hourly cooling tower fan motors (kWh) Chiller compressor motor Chilled water pump motors Condenser water pump motors Heat exchanger pump motor (if present) Cooling tower fan motors Cooling load on building/Heat rejected to the outdoors Average hourly thermal load on chiller evaporator (Btu/h) Coefficient of Performance (COP) Electricity input Cooling load output Further Reading ASHRAE (2019). “ASHRAE Handbook: HVAC Applications,” Chapter 43. SUPERVISORY CONTROL STRATEGIES AND OPTIMIZATION. I-P Edition. ASHRAE (2019). “ASHRAE Handbook: HVAC Applications,” Chapter 48. DESIGN AND APPLICATION OF CONTROLS. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 38. COMPRESSORS. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 40. COOLING TOWERS. I-P Edition. Consulting Specifying Engineer (2021). “Understanding chilled water plant performance”. Consulting - Specifying Engineer | Understanding chilled water plant performance (csemag.com). Taylor, S (2012). “Optimizing Design & Control of Chilled Water Plants Part 5: Optimized Control Sequences”. ASHRAE Journal, Vol. 54, No 6. American Society of Heating, Refrigerating and Air Conditioning Engineers; pp: 56-74. Taylor, S (2014). “How to Design & Control Waterside Economizers.” ASHRAE Journal, Vol. 56, No 6. American Society of Heating, Refrigerating and Air Conditioning Engineers; pp: 30-36.

Consists of a water-cooled chiller system, a condenser water loop system and a chilled water loop system operating to meet cooling demand in a facility.


All Systems

Air-cooled Chiller
General Overview An air-cooled chiller consists of an evaporator, a compressor, condenser fans, and an expansion valve. The system produces chilled water through the basic refrigeration cycle. Air-cooled Chiller Components Each of the various components associated with an air-cooled chiller are listed below (see Figure 1). Air-cooled chillers may be customized with a variety of high-performance components, such as variable frequency drives (VFD) on condenser fans and compressors, high efficiency compressor designs, thermostatic or electronic expansion valves, condenser coils with enhanced heat transfer characteristics, optimized condenser fan design and system airflow characteristics, and digital direct control systems that optimize the energy efficiency of the chiller. Figure 1. Air-cooled chiller. Evaporator The evaporator transfers heat from the chilled water to the refrigerant. Compressor The compressor increases the temperature and pressure of the refrigerant; a chiller may have one or more compressors. Air-cooled chillers typically have screw, scroll and reciprocating compressors. Reciprocating compressors are one of the most widely used types of compressors in this type of chillers. It comprises a cylinder and a piston that performs reciprocating motion to enable the compression of the refrigerant. Screw compressors can produce high pressure for small amounts of refrigerant vapor, compressing the refrigerant between a pair of meshing screws. Scroll compressors have two interleaved scrolls that simultaneously rotate to compress the refrigerant vapor in a chamber. Condenser Fan Condenser fans of an air-cooled chiller cool down the refrigerant by forcing airflow over the condenser coils using outdoor air. Expansion Valve The expansion valve reduces the pressure in the refrigerant, allowing it to collect heat in the evaporator. Evaluation of Energy Consumption The primary energy consumption of an air-cooled chiller is the electricity used for the compressor motor and condenser fan motors. The thermal energy rejected by the chiller to the outdoors can also be measured to evaluate the overall performance of the chiller. These to values can be expressed as kilowatts of power consumed per ton of cooling provided (kW/ton). Table 1 provides a summary of the components measurements and values needed to quantify the annual energy consumption and operating characteristics of an air-cooled chiller. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Air-cooled chiller electricty usage (kWh) Average hourly chiller kWh Annual operating time for the chiller Condenser fan motor Compressor motor and its controls Spot measurement of true RMS power Annual operating hours Hourly measurement of outdoor air temperature Cooling load on building/Heat rejected to the outdoors Average hourly chilled water flow rate (GPM) Chilled water pump Hourly measurement of chilled water flow rate Average hourly chilled water temperature difference across evaporator (F) Evaporator Hourly temperature of chilled water entering and leaving the chiller evaporator Measurement Locations The measurement locations for an air-cooled chiller and chilled water pumps are shown in Figure 2. Figure 2. Air cooled chilled measurement point locations. Further Reading ASHRAE (2020). 2020 ASHRAE Handbook: HVAC Systems and Equipment. Atlanta, GA: ASHRAE. Gordon, J.M.; Ng, K.C. (2000). Cool thermodynamics: The engineering and physics of predictive, diagnostic and optimization methods for cooling systems. Cambridge International Science Publishing; pp. 159-177. Wei, J.; Reddy, T.A. (2003). “Reevaluation of the Gordon-Ng Performance Models for Water-Cooled Chillers.” ASHRAE Transactions, Vol. 109, Part 2. Atlanta, GA: American Society of Heating, Refrigerating and Air Conditioning Engineers.

An air-cooled chiller consists of an evaporator, a compressor, condenser fans, and an expansion valve.The system produces chilled water through the basic refrigeration …


Air-to-air Energy Recovery
General Overview An air-to-air energy recovery (AAER) system consists of a heat exchanger component, air ducts and any associated device for its operation. AAER systems extract sensible (and sometimes latent) energy from a previously conditioned “outgoing” airstream and use that energy to pre-condition a separate “incoming” air stream. Typically, the outgoing airstream is drawn from occupied spaces in a building, and the incoming air is from the outdoors. The two airstreams must be at different temperatures for sensible heat transfer and different moisture contents for latent transfer. For a more detailed description of the system, refer to the ASHRAE HVAC Systems and Equipment Handbook (2020), Chapter 26. Air-to-air Energy Recovery Components Figure 1 shows the main components associated with a fixed plate heat exchanger including the heat exchanger, air ducts and fan and motors. In a AAER with a rotary wheel heat exchanger there is also a motor used to power the rotary wheel. Figure 1. Air-to-air heat recovery system with fixed plate each exchanger. Heat Exchanger The heat exchanger transfers energy between the two airstreams. The most common air-to-air heat exchangers as defined by ASHRAE are listed below. The energy transfer effectiveness in a heat exchanger relies on its configuration, the material properties of the energy exchange surface, and a design that maximizes the contact of the airstream with the heat exchange surface. Fixed plate heat exchangers A fixed plate heat exchanger functions by providing neighboring channels, separated by plates, for airstreams to pass through and transfer energy. The channel separation determines both the pressure drop and efficiency of the heat exchanger. Many fixed plate heat exchangers only transfer sensible heat, but they can be designed to transfer latent energy (i.e., moisture) as well, depending on the material used. Figure 2 shows a diagram of a fixed plate exchanger. Figure 2. Fixed plate heat exchangers. Rotary Air-to-air Energy Exchangers A rotary wheel exchanger consists of a belt driven wheel that is built up by a matrix of foils. The wheel rotates and moves through both the incoming and outgoing air streams, effectively transferring heat between them. The pressure drop and efficiency of the exchanger depends on the wheel diameter and density of corrugation. Most rotary wheel exchangers transfer both sensible heat and latent energy. Figure 3 shows an example of a rotary wheel heat exchanger. Figure 3. Rotary air-to-air energy exchangers. Coil Energy Recovery (Runaround) Loops Coil energy recovery loops, also known as runaround loops, make use of a heat exchanging coil that connects the incoming and outgoing exhaust air streams. The loop contains a heat transfer fluid (i.e., water, glycol) and a pump to move the liquid between both streams. Coil energy recovery loops transfer sensible heat only. An example implementation of a runaround loop is shown in Figure 4. Figure 4. Coil Energy Recovery (Runaround) Loops. Heat Pipe Heat Exchangers Heat pipe heat exchangers operate by using a working fluid that changes phases to transfer heat. As shown in Figure 5, one side of the heat pipe is placed in the exhaust stream and the other is placed in the supply stream, causing one side of the pipe to undergo evaporation and the other side to undergo condensation, effectively transferring heat. Heat pipe heat exchangers transfer sensible heat only. Figure 5. Heat Pipe Heat Exchangers. See Chapter 26 of the ASHRAE Handbook on Heating, Ventilating, and Air-Conditioning Systems and Equipment for discussion of these and other heat exchangers. Air Duct Ducts transport air to and from served zones, heat recovery units and air handling units. Duct systems often include dampers and turning vanes to control flow volume and reduce pressure losses which can directly impact system efficiency. Rotary Air-to-Air Energy Exchanger Motor Most heat exchangers are passive devices and rely on the fan and motor components in other systems to move air through them. In the case of a rotary air-to-air energy exchanger the heat exchange medium is rotated through the airstreams, where the exchanger medium picks up or releases heat and possibly moisture. A small constant or variable speed motor (Figure 6) is needed to rotate the heat exchanger. Figure 6. Rotary air-to-air energy exchanger motor. Evaluation of Energy Consumption The primary effect of air-to-air energy recovery is to reduce fuel and/or electricity consumption by capturing waste heat. A heat exchanger will increase the static pressure in the air streams which requires additional fan motor energy. In a rotary wheel configuration, the motor that drives the wheel should be considered when estimating the energy impact. The impact of the AAER on both temperature and humidity must be considered to gain a full picture of its energy impact. Table 1 provides a summary of the components to measure to arrive at values needed to quantify the annual energy consumption of a heat recovery system. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Saving Component Measurements Heat Recovered Average hourly Btu recovered Heat Exchanger Average hourly incoming (outdoor) airflow (CFM) Average hourly incoming air stream temperatures on each side of heat exchanger Average hourly humidity on each side of heat exchanger Heat recovery system electricity consumption (kWh) (if applicable) Average hourly fan motor (and rotary wheel motor if applicable) kWh Fan motor (and rotary wheel motor if applicable) Hourly measurement of true RMS power Measurement Locations The measurement locations for a heat recovery system are shown in Figure 7. Figure 7. Fixed plate heat recovery measurement points. Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 1. HVAC SYSTEM ANALYSIS AND SELECTION. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 26. AIR-TO-AIR ENERGY RECOVERY EQUIPMENT. I-P Edition. CenterPoint Energy (2022). “Runaround Loops.” Energy Recovery Systems. https://www.centerpointenergy.com/en-us/Services/Pages/Runaround-loops-MN.aspx?sa=MN&au=bus Heatex (2022). “Heat Exchanger Basics.” https://www.heatex.com/knowledge/heat-exchanger-basics. National Renewable Energy Laboratory (2003). “Laboratories for the 21st Century: Best Practices” https://www.nrel.gov/docs/fy04osti/34349.pdf Paulina Kanaś (2019).” The influence of geometrical parameters on heat and mass transfer processes in rotary heat exchangers.” SN Applied Sciences.

An air-to-air energy recovery (AAER) system consists of a heat exchanger component, air ducts and any associated device for its operation.


Boiler
General Overview A boiler system provides either hot water or steam to distribute the heating load within a facility. Heat is transferred from the combustion chamber to water until the set point temperature to generate hot water or until the boiling point to generate steam, or beyond the boiling point to generate superheated steam. Boiler System Components The main components of a boiler system are burner, combustion chamber, heat exchanger, and draft fan. These components are shown in Figure 1. Figure 1. Boiler System. Combustion Chamber The combustion chamber is where the fuel is burned. It houses the burners and is designed to support extremely high temperatures. Heat Exchanger The heat exchanger of boiler systems enables the heat transfer from the fuel combustion chamber to the water, without having direct contact. Non-condensing boilers typically have a single heat exchanger chamber while condensing boilers have a secondary heat exchanger, increasing the heat transfer area of the system and improving its efficiency. To operate in condensing mode the return water to the boiler must be at or below 140oF. Burner The main function of the burner is to deliver fuel and air, mix them in the required proportions, provide the ignition source and burn the mixture to assure an efficient combustion. Burners and be single fuel or set up to operate on multiple fuels. Burners controls play a key role in the efficiency of the boiler system. For a given boiler system the firing rate may be constant, variable but discrete (i.e., staged), or fully variable. Draft Fan (Burner Fan Motor) Mechanical draft boilers usually have a draft fan that creates the required pressure difference. It is driven by a motor to provide oxygen to the combustion chamber for adequate combustion. Evaluation of Energy Consumption The boiler is one of the largest energy consuming systems in any heating plant. The key energy consuming components of a boiler system are the burner and draft fan (if present). The energy consumed is primarily in the form of liquid fuel or natural gas, however there may be electricity consumption via the draft fan. The primary energy consumption of a boiler system is the fuel that is used to drive the combustion reaction to heat the water. Table 1 provides a summary of measurements needed to quantify the annual consumption and operating characteristics of a boiler. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Boiler energy consumption Average hourly fuel consumption (Btu/h) Burner Hourly fuel consumption by the boiler Hours of operation of the motors Hourly measurement of outside air temperature Burner fan electricity usage (kWh) Average hourly burner fan motor kWh Pump Motor Runtime Burner fan motor Spot measurements of true RMS power of the burner fan motor Hours of operation of the motors Measurement Locations The measurement locations for a boiler system are shown in Figure 2. Figure 2. Measurement point locations (Image courtesy of CUNY BPL). Further Reading ASHRAE (2014). “ASHRAE Guideline 14-2014 – Measurement of Energy, Demand, and Water Savings.” Annex A. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 11. STEAM SYSTEMS. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 21. FANS. I-P Edition.

A boiler system provides either hot water or steam to distribute the heating load within a facility.


Chilled Water Loop
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Chilled water is circulated by the pumps from the evaporator section of the chiller through the piping network to a terminal unit, such as a water-to-air heat exchanger in the air handling units or to other radiant equipment such as chilled beams, and then back to the chiller. A CHW loop can be designed as a primary-flow system and a primary-secondary system. Primary-flow System A primary-flow chilled water system consists of CHW pumps that circulate chilled water from the air-conditioned zone to the chillers. Primary pumps are usually headered to allow for the minimum flow through the chiller and there are usually multiple pumps to allow for staging and redundancy; however, a chiller dedicated pumping design can also be found in some facilities. Primary-flow systems can be either constant-primary-flow or variable-primary-flow. A constant-primary-flow system usually has a staged cooling system and constant speed CHW pumps. A variable-primary-flow system has primary CHW pumps with variable speed drives that regulates the flow of the system based on the cooling load of the building. Primary-secondary Flow System A primary-secondary chilled water system consists of a primary CHW loop with primary pumps and secondary CHW loop with secondary pumps to distribute the cooling load to the building. The components of a primary-secondary flow system are shown in Figure 1. The following designs can be found in a primary-secondary flow system: A constant-primary variable-secondary flow system has constant speed pumps that drive the flow through the primary loop and the pumps of a separate secondary loop distribute flow and cooling load to the facility. This configuration typically has a two-way valve that regulates the flow through primary and secondary loops. A variable-primary variable-secondary flow system has variable frequency drives (VFDs) installed on primary and secondary pump motors controlled by the differential pressure in the piping network. Chilled Water Loop Components The main components associated with the CHW loop are primary pumps for primary-flow systems and primary and secondary pumps for primary-secondary flow systems. Figure 1. Chilled water loop components. Primary CHW Pump and Motor A primary CHW pump and motor circulates chilled water from the evaporator section of the chiller to the building in a primary-only system or to the secondary pump and motor through the piping network. A primary CHW pump and motor can operate at constant speed or variable speed based on the design of the chilled water plant. Secondary CHW Pump and Motor A secondary CHW pump and motor circulates chilled water from the primary piping network to the building. A secondary CHW pump and motor are found in primary-secondary flow systems and can be at constant-speed or can be equipped with variable frequency drives that are controlled by the differential pressure in the secondary piping network. Primary CHW Piping Network The primary CHW piping network is connected to the evaporator section of the chiller and extends through the building to deliver chilled water to that facility in a primary-flow system. In a primary-secondary system, the primary piping network is dedicated to circulating chilled water through the evaporator of the chiller. Secondary CHW Piping Network The secondary CHW piping network is connected to the primary piping network to deliver chilled water to the facility. Evaluation of Energy Consumption The primary energy consumption in a CHW loop is the electricity used to run the pump motors. The heat loss across the piping network contributes to the overall energy consumption for the entire CHW loop system. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of a CHW loop. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Primary CHW loop pump electricity usage (kWh) - constant-speed system Average hourly primary CHW pump motor kWh Total operating time for the pumps Constant-speed pump motor Spot measurements of true RMS power Hourly measurement of motor runtime Primary CHW loop pump electricity usage (kWh) - variable-speed system Average hourly primary CHW pump motor kWh Total operating time for the pumps Variable-speed pump motor Hourly measurement of motor runtime Hourly measurement of outdoor air temperature Secondary CHW loop pump electricity usage (kWh) - variable-speed system (if present) Average hourly primary CHW pump motor kWh Total operating time for the pumps Variable-speed pump motor Hourly measurement of motor runtime Hourly measurement of outdoor air temperature Flow (gpm) Average hourly chilled water flow (gpm) through a pump Average hourly loop pressure differential Hourly measurement of water flow rate Hourly measurement of supply and return water temperature Measurement Locations The measurement locations for a primary-flow and a primary-secondary flow are shown in Figure 2. Figure 2. Chilled water loop system measurement points. Further Reading ASHRAE (2019). “ASHRAE Handbook: HVAC Applications,” Chapter 43. SUPERVISORY CONTROL STRATEGIES AND OPTIMIZATION. I-P Edition. Taylor, S (2012). “Optimizing Design & Control of Chilled Water Plants Part 5: Optimized Control Sequences”. ASHRAE Journal, Vol. 54, No 6. American Society of Heating, Refrigerating and Air Conditioning Engineers; pp: 56-74.

Consists of two main components – the pump and motors and a piping network.


Condenser Water Loop
General Overview A condenser water (CW) loop consists of a CW pump and motor, an evaporative cooling tower with a fan and motor, and a CW piping network. The CW loop system is designed to reject the heat given off by the condenser side of the chiller. A CW loop can have the following configurations: Variable-speed Fans and Constant-flow System A variable-speed constant-flow CW loop consists of variable-speed cooling tower fans and constant-speed CW pumps. Variable-speed Fans and Variable-flow System A variable-speed variable-flow CW loop consists of variable-speed CW pumps and a cooling tower with variable-speed fans. Constant-speed Fans and Constant-flow System A constant-speed constant-flow CW loop consists of constant-speed cooling tower fans and constant-speed CW pumps. Condenser Water Loop Components The main components associated with the condenser water loop are shown in Figure 1. Figure 1. Condenser water loop components. Condenser Water Pump and Motor A CW pump and motor circulates condenser water from the condenser section of the chiller to the cooling tower. A CW loop pump and motor can be constant speed or equipped with variable frequency drives (VFDs), although Taylor (2012) provides scenarios that limit the cost effectiveness of VFDs on condenser loop pumps. A constant-speed CW pump provides a fixed flow to the cooling tower and chiller, independent of cooling tower heat rejection capacity or building cooling load. A variable-speed CW pump and motor modulates the flow to the cooling tower and chiller based on the heat rejection capacity of the cooling tower and the minimum flow rate required through the condenser section of the chiller. Evaporative Cooling Tower An evaporative cooling tower rejects heat from the condenser section of the chiller, using forced airflow and the latent heat of evaporation to provide the cooling effect on the condenser water. A cooling tower may have one or more sections (called cells) and each cell typically has one fan and motor. The cooling tower fan and motor may operate at a constant- or variable-speed. The overall cooling capacity of the condenser water loop in a cooling tower with multiple cells and constant speed fans and motors is controlled by staging (turning on) the cells. Cooling towers with variable speed fans and motors generally operate the fans at the lowest speed possible and stage fans based on the overall CW heat rejection needed to satisfy the specific sequence of operation of the chilled water plant. Figure 2. Evaporative Cooling Tower. Evaluation of Energy Consumption The primary energy consumption of a condenser water loop is the electricity used for the pump motors and the cooling tower fans. Table 1 provides a summary of system component measurements and value calculations needed to quantify the annual energy consumption and operating characteristics of a CW loop. Table 1. Key values, components and measurements System Quantification Value to be Quantified Energy Consuming Components Measurements Variable-flow CW loop electricity usage (kWh) Average hourly pump motor kWh Total operating time for the pump Variable-speed pump motor Hourly measurement of true RMS power Hourly measurement of outdoor air temperature Variable-speed cooling tower electricity usage (kWh) Average hourly fan motor kWh Total operating time for the fan Variable-speed cooling tower fan motors Hourly measurement of true RMS power Hourly measurement of outdoor air temperature Hourly measurement of relative humidity Constant-flow CW loop electricity usage (kWh) Average hourly pump motor kWh Total operating time for the pump Constant-speed pump motor Spot measurements of true RMS power Hourly measurement of motor runtime Constant-speed cooling tower electricity usage (kWh) Average hourly fan motor kWh Total operating time for the fan Constant-speed cooling tower fan motors Spot measurements of true RMS power Hourly measurement of outdoor air temperature Hourly measurement of relative humidity Heat rejected to the outdoors Average hourly Btu rejected from the condenser water loop Hourly measurement of condenser water flow rate Hourly measurement of condenser suppy and return water temperature Measurement Locations The measurements for the condenser water loop are schematically shown in Figure 3, include: Figure 3. Condenser water loop system measurement points. Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 40. COOLING TOWERS. I-P Edition. Taylor, S (2012). “Optimizing Design & Control of Chilled Water Plants Part 5: Optimized Control Sequences”. ASHRAE Journal, Vol. 54, No 6. American Society of Heating, Refrigerating and Air Conditioning Engineers; pp: 56-74.

Consists of a CW pump and motor, an evaporative cooling tower with a fan and motor, and a CW piping network.


Constant-speed, Constant-volume Air Handling Unit
General Overview A constant-speed, constant-volume (CSCV) air handling unit provides conditioning to mixed air (a combination of outdoor and return air), discharges the conditioned air into zones, returns air from the zones, and exhausts air to the outdoors. The CSCV system has a constant volumetric airflow rate. The discharge air is conditioned by heating or cooling heat exchangers that are supplied from the heating and cooling loop systems (e.g., steam loop, hot water heating loop, chilled water loop). For a more detailed description of the system, refer to the ASHRAE HVAC Systems and Equipment Handbook (2020), Section 4. Constant-speed, Constant-volume Air Handling Unit Components The major components of a CSCV system are fans and motors, heat exchanger coils, and dampers. Figure 1 shows the components associated with the CSCV. In general, the mixed air is conditioned by heating or cooling coils that use the output of the heating or cooling loops, using mechanical valves to regulate the amount of energy introduced to the coils. Supply and return fans move air to and from the zones served and dampers control airflows. Figure 1. Constant-volume, constant-speed AHU components. Fan and Motor The fan motors provide pressure in the system to move air through the duct work. Typically, fans are placed on the return and supply side of the unit to maintain proper airflow. The air is either blown through or pulled through filters and heat exchanger coils depending on the configuration. In a CSCV system the motors operate in an on/off manner. Heat Exchanger (Heating/Cooling Coils) The heat exchanger includes a set of heating and cooling coils which provide heating or cooling to the air before it is discharged from the AHU. Mechanical valves regulate the amount of energy introduced from the loop to the heat exchangers which control the energy supplied to the discharge air. Dampers Dampers are generally interlocked and are controlled to supply appropriate quantities of fresh air to the AHU and exhaust air to the outdoors. The dampers can also be set to maintain desired building pressures. Evaluation of Energy Consumption The primary energy consumption of a CSCV is the electricity that is used to run the fan and motor and the energy transferred to the air for heating and cooling. Table 1 provides a summary of measurements needed to quantify the annual consumption and operating characteristics of the CSCV pump and motor. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Air handling unit electricity usage (kWh) Average hourly fan motor (kWh) Fan motors Spot measurements of true RMS power Heating/cooling load on building (Btu/h) Average hourly thermal load of heating/cooling coils (Btuh) Heating/cooling coils System air measurement Air flow rate measurement Measurement Locations The measurement locations for a CSCV AHU are shown in Figure 2. Figure 2. Measurement points locations. Further Reading ASHRAE (2014). “ASHRAE Guideline 14-2014 – Measurement of Energy, Demand, and Water Savings.” Annex A. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 1. HVAC SYSTEM ANALYSIS AND SELECTION. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 4. AIR HANDLING AND DISTRIBUTION. I-P Edition.

A constant-speed, constant-volume (CSCV) air handling unit provides conditioning to mixed air (a combination of outdoor and return air), discharges the conditioned air …


Electrical Distribution
General Overview An electrical distribution system is made up of switchgear and panelboards connected by wires. Switchgear is used to disaggregate the power coming from the utility grid to serve various aggregate loads in a facility, such as lights, motors, receptacle circuits, or miscellaneous equipment. A panelboard is used as the final disconnect and protection point for individual circuits in a space. A lighting panelboard is connected to the light fixture system in one or more spaces, typically on a single floor of a facility, or the outdoor light fixture system. Panelboards may be dedicated to the lighting system or “mixed” serving both lighting loads and other circuits. Components of an Electrical Distribution System Figure 1 shows the main components associated with the electrical distribution system: switchgear and panelboard. Figure 1. Diagram of an electrial distribution system. Switchgear Switchgear is an assembly that contains circuit breakers, fuses and other accessories to interrupt current flow and protect electrical equipment and occupants. The electricity delivered by a utility company is passed through a step-down transformer and then to a switchgear as the first layer of protection in a facility. Then electricity is distributed among other assemblies such as a secondary switchgear or panelboards. The configuration of primary and secondary switchgears is dependent on the facility. Not all facilities will have secondary switchgear. Dedicated Panelboard A dedicated electrical panelboard supplies electricity only to the light fixture system. Figure 2 shows a dedicated panelboard without a panel cover to show how the electrical wiring is distributed. The electricity from the primary or secondary switchgear enters from the top (or bottom) of the panelboard then splits across all the branch circuits. Figure 2. Dedicated panelboard system. Figure 3 is an example of a schedule of circuits on a dedicated panelboard. The schedule typically describes the type of load (e.g., lights) and the space that is served by the breaker. There is no standard naming convention for circuits. Figure 3. Example of a dedicated panelboard schedule. Mixed Panelboard A Mixed electrical panelboard supplies electricity to the lighting fixture system and other loads, typically receptacle circuits. Mixed panelboards typically exist in small or older facilities. The electricity from the primary or secondary switchgear enters from the top (or bottom) of the panelboard then splits across all of the branch circuits. The interior of a mixed panelboard will look similar to Figure 2 but the panel schedule will highlight a collection of different loads as shown in Figure 4. Figure 4: Example of a mixed panelboard schedule.1 Evaluation of Energy Consumption The electrical distribution system does not consume electricity, but it can be a useful point at which to measure the electrical energy associated with the Lighting Plant. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Lighting fixture system electricity consumption (kWh) Average hourly panelboard or switchgear kWh Total operating time for the light fixtures Light fixtures and automatic controls (if applicable). Average hourly electricity supplied to the light fixture system from the switchgear or panelboard Total operating hours of the light fixtures Measurement Locations Figures 5 and 6 show typical measurement points in an electrical distribution system. Figure 5: Three-phase power measurement using a Dent EliteProXC Power Logger to capture to total power draw of all fixtures served by the panelboard. Figure 6: Current measurement using current transformers and a data logger to collect measurement data. In this figure measurements are taken at the circuit breaker level to capture specific fixtures. Voltage and power factor measurements are taken with a power meter. Measurement points in the electrical distribution system are at the conductors in the panelboard or switchgear. To measure a lighting plant, the best practice is to capture as much of the lighting plant in a single measurement as possible. Measuring at switchgear may be appropriate if all lighting panelboards are dedicated and connected to it, but only the distribution line that supplies electricity to lighting should be measured. Alternatively, a sample of panelboards and/or circuits can be measured but a sampling plan must be considered. For more information on sampling please refer to Bonneville Power Administration’s guide on sampling. Calculation Methodology Lighting Plant and Systems Energy Consumption Calculation Methodology and CalculatorCalculation Further Reading Consulting-Specifying Engineer (20). “Back to Basics: Switchgear, Transformers and UPSs.”. https://www.csemag.com/articles/back-to-basics-switchgear-transformers-and-upss/; accessed May 24, 2022. Bonneville Power Administration (July 2018). “Sampling for M&V: Reference Guide.” EE Richman (February 2016). PNNL-SA-25222. “Measurement and Verification of Energy Savings and Performance from Advantage Lighting Controls” Richland, WA: Pacific Northwest National Laboratory. Footnotes Blue represents lighting fixtures, red represents others electrical loads. ↩︎

An electrical distribution system is made up of switchgear and panelboards connected by wires.


Feedwater System
General Overview The feedwater system usually receives condensate recovered from the condensate recovery system and make-up water (treated fresh water). It maintains water levels in the boiler extending its lifespan. Feedwater systems supply fresh water to hot water or steam boilers to make up for losses from boiler blowdown, steam traps, hot water use or other losses. The feedwater system receives inputs of make - up water (treated fresh water) and, in steam systems, condensate from the condensate recovery system. Feedwater System Components The main components of a boiler feedwater system are one or more feed pumps, and a receiver tank. Feedwater systems may include an economizer and larger systems also can have a deaerator tank. These components are shown in Figure 1. Figure 1. Feedwater system and components. Pumps and Motors The feedwater pumps and motors inject the feedwater stored in the feedwater tank into the boiler. The pumps and motors are driven by a feedwater controller that monitors the water level of the boiler and the water contaminant levels. When the controller receives the signal, it will turn on the pumps and feedwater will flow into the boiler. Piping Network The piping network for a feedwater system can serve one or multiple boilers for a hot water or steam plant where each boiler has its own feedwater valve. The feedwater valve opens and closes based on the boiler controller signal. Feedwater Tank Feedwater tank is a chamber that receives makeup water and condensate recovered from condensate recovery system. The makeup water is treated to remove contaminants and its temperature is increased prior to being discharged into the feedwater tank. Economizer An economizer or flue gas heat recovery unit is a heat exchanger that is installed on the stack of a boiler to recover heat from combustion gases discharged through the stack and otherwise would be wasted. Evaluation of Energy Consumption The primary energy consumption in a feedwater system is the electricity used to run the pump motors. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of the feedwater system. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Feedwater pump electricity consumption (kWh) Average Hourly pump motor (kW) Total operating time for the pump Pump motor Hourly true RMS power draw to the pump motor Total operating hours The primary effect of the economizer is to minimize the fuel usage by recovering heat from the flue stack to pre-heat the feedwater injected into the boiler. Generally, the economizer effect can be reflected in the energy consumption of the overall low pressure steam plant. For more information see the steam plant. Measurement Locations The measurement locations for a feedwater water system are shown in Figure 2. Figure 2. Feedwater system measurement locations. Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 32. Boilers. I-P Edition.

The feedwater system usually receives condensate recovered from the condensate recovery system and make-up water (treated fresh water). It maintains water levels in the …


Hot Water Loop
General Overview A hot water heating (HWH) loop system uses hot water produced by a hydronic boiler and circulates it to terminal units (e.g., heating coils in air handling units, radiant equipment) in the facility and then back to the boiler using primary-only or primary-secondary pumps and a piping network. Primary-flow System A primary-flow HWH loop system consists of pumps that circulate hot water from the designated zone to the boilers. The components are shown in Figure 1. Primary pumps are usually headered to allow for the minimum flow through the boiler and there are usually multiple pumps to allow for staging and redundancy; however, a boiler-dedicated pumping design can also be found in some facilities. Primary-flow systems can be either constant-primary-flow or variable-primary-flow. A constant-primary-flow system usually has a staged heating system and constant speed HWH loop pumps. A variable-primary-flow system has primary HWH loop pumps with variable speed drives that regulate the flow of the system based on the heating load of the building. The heating system may be staged or constant. Primary-secondary Flow System A system with primary-secondary pumps will have the primary pumps circulate the hot water to a low loss header, while the secondary pumps circulate the hot water to the zones in the facility. The components of a primary-secondary flow system are shown in Figure 2. The following arrangements can be found in a primary-secondary flow system: A constant-primary variable-secondary flow system has constant speed pumps that drive the flow through the primary loop and variable-speed pumps of a separate secondary loop that distribute the heating load to the terminal units. The secondary pumps are controlled by the heat load demand in the terminal units. A variable-primary variable-secondary flow system has variable-speed pumps on both the primary and secondary loops. They are controlled by the firing rate in the boiler and the heat load demand in the terminal units. Hot Water Heating Loop Components The main components associated with the HWH loop system are primary pumps for primary-flow systems, primary and secondary pumps for primary-secondary flow systems, piping network and terminal units. Figure 1. Hot Water Loop Components. Primary HWH Loop Pump and Motor A primary HWH loop pump and motor circulate water from the boiler to the building in a primary-only system or to the secondary pump and motor in a primary-secondary system through the piping network. A primary HWH loop pump and motor can operate at constant speed or variable speed based on the design of the hot water plant. Secondary HWH Loop Pump and Motor A secondary HWH loop pump and motor circulates water from the primary piping network to the building. A secondary HWH loop pump and motor are found in primary-secondary flow systems and can be at constant-speed or can be equipped with variable frequency drives that are controlled by the differential pressure in the secondary piping network. Primary HWH Loop Piping Network The primary HWH loop piping network is connected to the boiler and extends through the building to deliver hot water to that facility in a primary-flow system. In a primary-secondary system, the primary piping network is dedicated to circulating water through the boiler. The piping should be covered with insulation that minimizes heat losses with the environment. Secondary HWH Loop Piping Network The secondary HWH piping network is connected to the primary piping network to deliver hot water to the facility. The piping should be covered with insulation that minimizes heat losses with the environment. Terminal Units Terminal units provide heating to an end-user, where the heat source can be either steam or hot water. Typical terminal units for heating are fan-coil units, unit heaters, radiators, and convectors. The amount of hot water supplied to the terminal units is generally adjusted with a modulating valve controlled by a temperature sensor, which is typically not part of the HWH loop. Fan-coil Units A fan coil unit is a smaller, factory-assembled device that is used to circulate and condition air either for cooling or heating. Unit Heaters A unit heater is a standalone device containing a fan which blows over a small heat exchanger to provide heat to a space. Radiators Radiators are a common terminal unit to distribute heat to space. By routing hot water through the radiator, the heat is transferred to the piping where it relies on radiation as well as free convection to warm a space. Convectors Convectors are similar to radiators in how energy is received but rely almost exclusively on convection to distribute heat to a space. This leads to a cooler temperature to the touch, as well as a smaller terminal unit. Evaluation of Energy Consumption The primary energy consumption in a HWH loop is the electricity used to run the pump motors. The heat loss across the piping network contributes to the overall energy consumption for the entire HWH plant, in particular the boiler system. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of a HWH loop system. Table 1. Key values, components and measurements System Quantification Values to be Quantified Component to be Measured Measurements Primary HWH loop pump electricity usage (kWh) - constant-speed system Average hourly primary HWH pump motors kWh Total operating time of the pump motors Constant-speed pump motor Spot measurements of true RMS power hourly measurement of motor runtime Primary HWH loop pump electricity usage (kWh) - variable-speed system Average hourly primary HWH pump motor kWh Total operating time for the pumps Outdoor air temperature as a proxy for heating load Variable-speed pump motor Hourly measurement of true RMS power hourly measurement of outdoor air temperature Secondary HWH loop pump electricity usage (kWh) - variable-speed system (if present) Average hourly primary HWH pump motor kWh Total operating time for the pumps Outdoor air temperature as a proxy for heating load Variable-speed pump motor Hourly measurement of true RMS power hourly measurement of outdoor air temperature Primary HWH loop water flow – constant speed system Average hourly water flow (gpm) through a pump Hourly measurement of water flow rate Terminal units – heating load delivered Average hourly Btu rejected from the hot water loop Hourly measurement of water flow rate Hourly measurement of supply and return water temperature Measurement Locations The measurement locations for a primary-flow and primary-secondary flow hot water loop system are shown in Figure 3. Figure 2. Measurement points of primary and secondary pumps and associated piping that serve the HWH loop. Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 13. Hydronic Heating and Cooling. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 44. Centrifugal Pumps. I-P Edition.

A hot water heating (HWH) loop system uses hot water produced by a hydronic boiler and circulates it to terminal units in the facility and then back to the boiler using …


Lighting Fixture
General Overview A lighting fixture system produces light to illuminate a specific area or areas. Current is received from the electrical distribution system. The group of fixtures that comprise a lighting system can be configured in many ways with different lamp types and a building can have one or more lighting fixture systems. The main components of an individual lighting fixture are lamps, ballasts, and controls. Components of a Lighting Fixture System Figure 1 shows the main components associated with a lighting fixture system. Figure 1. Lighting Fixture System, fixtures are of a single type in this room. Figure 2: Lighting fixture system of the building consists of many different types of fixtures (i.e., fixtures that consume different amounts of energy). Lamps Lamps refer to the enclosure of the lighting source. The most common types of lamps are incandescent, fluorescent, high intensity discharge (HID), induction and LED. Many types of lamps can be used within a facility. All lamps convert electrical energy to light, with some energy converted to heat as well. The efficiency of the lamp in minimizing losses to heat is the biggest determining factor in the energy efficiency of the lighting fixture system. In addition to electrical efficiency, different lamps produce different color spectrums, which are better suited to different applications. For example, an office typically requires white light with a “cool” tone. However, warehouse lighting may be more yellow or orange without impacting its function. Ballast The ballast is an electrical device that regulates the voltage and current supplied to a lamp. Incandescent lamps do not require ballasts; however, all other lamp types require well-regulated voltage and current to operate and therefore need ballasts. There are many types of ballasts, and they are compatible with specific lamps. Some fixture systems have the ballast integrated into the lamp component. The regulation of voltage and current causes some energy loss to heat and ballasts have different energy efficiencies based on how well they minimize these losses. Housing The fixture housing is the physical receptacle that houses the lamp and ballast. The housing may include shutters or diffusers which direct and disperse the light. Some housing is designed to disperse the heat generated by the lamp and ballast more effectively, which increases the life of the fixture. Controls Controls regulate the operation of the light fixtures, such as when they are turned on and off and their brightness. Controls can be manual or automatic. Manual controls are wall switches within a space and circuit breakers at the electrical panelboard and switchgear. Automatic controls use sensors and/or timers to determine when and how to regulate the fixture operation. The two most common sensors used in lighting controls are motion sensors, which approximate when a space is occupied or not and daylight sensors which determine when natural sources are providing enough light for the fixtures to be turned off or dimmed. Some automatic controls have their own control panel that is wired directly to the circuits at the lighting panelboards or the ballasts of individual fixtures. Evaluation of Energy Consumption Electricity is the energy source for all modern lighting systems. Table 1 provides a summary of system component measurements and values needed to quantify the hourly energy consumption and operating characteristics of a lighting fixture system. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Lighting fixture system electricity usage (kWh) Average hourly panelboard or switchgear (kWh) Total operating time for the light fixtures Light fixtures and automatic controls (if applicable). Hourly measurement of electricity supplied to the light fixture system from the panelboard or switchgear Total operating hours of the light fixtures Illuminance delivered Lumens Light fixtures Lumens incident on surfaces that require illumination (workstations, walkways, shelving, etc.) Light quality Color rendering index Lamps Color rendering index measurement (speciality equipment) Measurement Locations Electrical measurements of lighting fixtures must be taken at the electrical distribution components. Further details can be found in the Electrical Distribution page. An auditor can develop a sampling plan and use a light on/off logger to measure the schedule of a single fixture. The single light fixture should be representative of the other fixtures in the room to assume the same schedule for all fixtures. Then a direct power draw measurement at the electrical panelboard that serves the fixture is needed. The power draw data and the schedule data obtained from the light on/off logger allows an auditor to estimate energy consumption. Figure 3. Lighting fixture measurement points at the electrical distribution system. Figure 4: Electrical measurement necessary to estimate energy. Measurement is taken at the electrical panelboard that serves the lighting fixtures. Calculation Methodology Lighting Plant and Systems Energy Consumption Calculation Methodology and CalculatorCalculation Further Reading California Energy Commission (June 2015). 2016 Building Energy Efficiency Standard for Residential and Nonresidential Buildings, Title 24, Part 6, Chapter 6: Residential Compliance Manual, CA: California.

A lighting fixture system produces light to illuminate a specific area or areas.


Steam Condensate Recovery
General Overview The steam condensate recovery system is responsible for collecting condensate from the steam distribution system through steam tramps and recovering waste heat. The condensate returned to the boiler is typically passed through a deaerator to remove unwanted oxygen before the condensate reaches the boiler. Additionally, since condensate is purified water at high temperatures it can reduce the amount of fuel fed into the boiler as well as the water treatment costs for the makeup water. Condensate Recovery Components Condensate recovery systems are typically equipped with pumps, pipe networks, and a heat exchanger. Condensate is passed into a receiver tank. The components of a condensate recovery system are shown in Figure 1. Figure 1. Condensate recovery system diagram. Condensate Pumps Condensate pumps are responsible for moving condensate from the receiver tank(s) back to the boiler system. In some cases, the receiver tank, pump, and float controls are packaged together. An appropriately sized pump is crucial to avoiding condensate build up which could create problems with terminal units. Pipe Networks The pipe network of a condensate recovery system transports flash steam and condensate. Designs should consider differential of pressure between different lines. It is usually covered with insulation material to minimize heat losses with the environment. Evaluation of Energy Consumption The primary effect of the condensate recovery system on the steam plant is to minimize heat losses and manage condensate that could otherwise be damaging to the steam plant. Generally, the energy related to the condensate system is not quantified; instead, the energy consumption of the overall low-pressure steam plant is quantified. For more information, see Steam Plant. Further Reading ASHRAE (2014). “ASHRAE Guideline 14-2014 – Measurement of Energy, Demand, and Water Savings.” Annex A. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 11. STEAM SYSTEMS. I-P Edition. U.S. Department of Energy. (2014). “A Sourcebook for Industry – Energy,” https://www.energy.gov/sites/prod/files/2014/05/f15/steamsourcebook.pdf

The steam condensate recovery system is responsible for collecting condensate from the steam distribution system through steam tramps and recovering waste heat.


Steam Distribution
General Overview A steam distribution system is responsible for distributing the steam produced by a steam boiler system as well as handling any condensate generated in the process. Common configurations for steam distribution systems include one-pipe and two-pipe systems. The main focus will be on two-pipe systems, as they are common in larger facilities. In a two-pipe system, the condensate is handled by a dedicated return line and is kept separate from any steam. The condensate return line can be treated as its own system and is discussed in a separate protocol and procedure document. Steam Distribution Components Figure 1. Steam distribution system diagram. Steam Heater and Piping Network A steam heater acts as a heat reservoir for the distribution loops throughout the building. This reservoir allows for the boilers to run at a constant rate while the heating load of the building fluctuates. The steam piping network is equipped with valves, fittings, and connections to properly maintain the pressure differential in the system. It is covered with piping insulation that minimizes heat losses with the environment. Terminal Units Terminal units provide heating to an end-user, where the heat source can be either steam or hot water. Typical terminal units for heating are fan-coil units, unit heaters, radiators, and convectors. The amount of steam supplied to the terminal units is generally adjusted with a modulating valve controlled by a temperature sensor, which is typically not part of the steam distribution system. Fan-coil units A fan coil unit is a smaller, factory-assembled device that is used to circulate and condition air either for cooling or heating. Unit heaters A unit heater is a standalone device containing a fan which blows over a small heat exchanger containing steam, or some other heating source, to provide heat to a space. Radiators Radiators are a common terminal unit to distribute heat to a space. By routing steam through the radiator, the heat is transferred to the piping where it relies on radiation as well as free convection to warm a space. Convectors Convectors are similar to radiators in how energy is received but rely almost exclusively on convection to distribute heat to a space. This leads to a cooler temperature to the touch, as well as a smaller terminal unit. Heat Exchanger Steam distribution systems sometimes have steam-to-water heat exchangers that can deliver heat to supply heating hot water loop or domestic hot water systems. Converters and storage tanks with heating can also be classified as steam to water heat exchangers. Steam Traps Steam traps separate the condensate water from the steam distribution system ensuring proper distribution and system efficiency. Steam traps can be mechanical or thermostatic. Mechanical traps rely on the density difference between condensate and steam. Common mechanical traps include the float traps and bucket traps, which both rely on the buoyancy effect. Thermostatic traps rely on the temperature difference between the condensate and steam. Common thermostatic traps include bellows or bimetallic elements which open and close a discharge port in response to temperature. Vacuum Pump If present, a vacuum pump is located after the steam traps and lowers the pressure in the piping network, which increases the rate at which the piping network and terminal units fill with steam, and may allow the boiler to operate at a lower temperature in that putting the system under a vacuum reduces the boiling point of water. Evaluation of Energy Consumption The steam distribution system distributes heat energy, with losses to the non-conditioned environment along the way, but does not inherently consume energy. The exceptions are systems with a vacuum pump, which consumes electricity. Generally the energy related to the steam distribution system is not quantified; instead the energy consumption of the overall low pressure steam plant is quantified. For more information see Steam Plant. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements Vacuum pump electricity usage (kWh) - if present Average hourly pump motor (kWh) Total operating time for the pumps Pump Motor Spot measurements of true RMS power Hours of operation of the pump motor Hourly measurement of outdoor air temperature Further Reading ASHRAE (2014). “ASHRAE Guideline 14-2014 – Measurement of Energy, Demand, and Water Savings.” Annex A. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 11. STEAM SYSTEMS. I-P Edition.

A steam distribution system is responsible for distributing the steam produced by a steam boiler system as well as handling any condensate generated in the process.


Variable-speed, Variable-volume Air Handling Unit
General Overview A variable-speed, variable-volume (VSVV) air handling system conditions provides conditioning to mixed air (a combination of outdoor and return air), discharges the conditioned air into zones, returns air from the zones, and exhausts air to the outdoors. The served zones are typically equipped with variable-air-volume boxes (VAV) which allow for zone-specific control of supply airflow. The overall airflow of the air handling unit (AHU) is modulated using variable-frequency-drives (VFDs) on the supply and return fan motors based on how much air the VAV boxes require. For a more detailed description of the system, refer to the ASHRAE HVAC Systems and Equipment Handbook (2020), Section 4. Variable-speed, Variable-volume Air Handling Unit Components The major components of a VSVV system are the fans and motors, motor VFDs, heat exchanger coils, dampers, and VAV boxes. The components associated with the VSVV are shown in Figure 1. In general, the mixed air is conditioned by heating or cooling coils that use the output of the heating or cooling loops, using mechanical valves to regulate the amount of energy introduced to the coils. Supply and return fans with VFDs and dampers control airflows inside the main AHU. Dampers in the VAV boxes control zone airflows. Occasionally a VAV box will also be equipped with a supply fan. Figure 1. Variable-speed, Variable-volume Components. AHU Fan Motors and Variable Frequency Drives The fan motors with VFDs provide pressure in the system to move air through the duct work. Typically, fans are placed on the return and supply side of the unit to maintain proper airflow. The air is blown through filters and heat exchanger coils to be conditioned. Fan speeds are varied based on the need for conditioned or ventilation air in the zones served. Heat Exchanger (Heating/Cooling Coils) The heat exchanger includes a set of heating and cooling coils, which provide heating or cooling to the air before it is discharged from the AHU. Mechanical valves regulate the amount of energy introduced from the loop to the heat exchangers which control the energy supplied to the discharge air. Dampers Dampers are generally interlocked and are controlled to supply appropriate quantities of fresh air to the AHU and exhaust air to the outdoors. The dampers can also be set to maintain desired building pressures. Variable-air Volume (VAV) Box A device that includes a damper to control zone specific airflow. A VAV box is sometimes equipped with a fan based on the overall system design. VAV boxes are typically equipped with reheat coils to prevent over-cooling of zones with low cooling loads and high ventilation air requirements. Evaluation of Energy Consumption The energy consumption of a VSVV air handling system is electricity for the fan motors and VFD, thermal energy for heating or cooling across the VSVV AHU heat exchanger and the electricity or thermal energy used at the VAV reheat boxes. Table 1 provides a summary of the components and operating characteristics of a variable speed system. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Component Measurements AHU power consumption Hourly fan motor kWh Fan motors and associated VFDs Hourly true RMS energy Outside air temperature (if VFD is temperature dependent) AHU heating/cooling load on building Hourly thermal load of heating/cooling coils (Btuh) Heating/cooling coils Airflow rate and temperature difference across the heating/cooling coil VAV boc consumption (if applicable) Hourly reheat kWh Electric reheat coil (if present) Hourly true RMS energy VAV box consumption (if applicable) Hourly thermal load reheat coils (Btuh) Hot water or steam reheat coil Airflow rate and temperature difference across the heating/cooling coil VAV box consumption (if applicable) Hourly fan motor kWh Fan motor (if present) Hourly true RMS energy Measurement Locations The measurement locations for a VSVV air handling system are schematically shown in Figure 2. Figure 2. Measurement points location at the VFD as well as the VAV box. Further Reading ASHRAE (2014). “ASHRAE Guideline 14-2014 – Measurement of Energy, Demand, and Water Savings.” Annex A. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 1. HVAC SYSTEM ANALYSIS AND SELECTION. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 4. AIR HANDLING AND DISTRIBUTION. I-P Edition. Li, Y. (2015). “Variable Frequency Drive Applications in HVAC Systems”, in M. Chomat (ed.), New Applications of Electric Drives, IntechOpen, London. 10.5772/61782.

A variable-speed, variable-volume (VSVV) air handling system conditions provides conditioning to mixed air (a combination of outdoor and return air), discharges the …


Water-cooled Chiller
General Overview The water-cooled chiller system produces chilled water through the basic refrigeration cycle and consists of an evaporator, a compressor, a condenser, and an expansion valve. The system can be constant-speed or variable-speed. Constant-speed System A constant-speed water-cooled chiller has a compressor motor that runs at a constant speed based on the total capacity of the chiller and adjusts the refrigerant flow with modulating vanes in the compressor when partial capacity of the chiller is needed. Variable-speed System A variable-speed water-cooled chiller has a variable frequency drive on the compressor motor and can reduce the speed of the compressor during partial load conditions. Water-cooled Chiller Components The four main components of every chiller are an evaporator, a compressor and motor, a condenser, and an expansion valve. The components are shown in Figure 1. Figure 1. Water-cooled chiller components. Evaporator The evaporator transfers heat from the chilled water loop to the refrigerant through a heat exchanger. Compressor The compressor increases the temperature and pressure of the refrigerant between the evaporator and condenser sections of a chiller. A chiller may have one or more compressors. Water-cooled chillers typically have centrifugal compressors. Centrifugal compressors are dynamic compressors which increase refrigerant vapor pressure by converting the velocity pressure from the rotating impellers to static pressure in the discharged vapor. They can be driven with a constant-speed motor or a motor with a variable frequency drive (VFD). A centrifugal compressor with a constant-speed motor uses variable guide vanes to change the speed of the gas as it enters the compressor, which changes the centrifugal force and the lift. Lift in a chiller system refers to the difference between the condenser water temperature leaving the chiller and the chilled water temperature leaving the chiller. A centrifugal compressor with a VFD on the motor varies the speed of the impeller to control the lift. Condenser The condenser rejects heat from the refrigerant to the condenser water loop through a heat exchanger. Expansion Valve The expansion valve depressurizes the warm refrigerant between the condenser and evaporator to reduce the temperature of the refrigerant, then the cold refrigerant is delivered to the evaporator to pick up more heat from the chilled water loop. Evaluation of Energy Consumption The primary energy consumption in a water-cooled chiller is the electricity used by the compressor motor and its controls. Thermal energy rejected by the chiller to the outdoors can be measured to evaluate the overall performance of the chiller, which can be expressed as kilowatts of power consumption per ton of cooling provided (kW/ton). Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of a water-cooled chiller. Table 1. Key values, components and measurements System Quantification Values to be Quantified Component to be Measured Measurements Constant-speed water-cooled chiller power draw Average hourly chiller kWh and annual operating time for the chiller Constant-speed compressor motor and controls Spot measurements of true RMS power of the constant-speed compressor motor and controls Compressor motor runtime Variable-speed water-cooled chiller power draw Hourly chiller kWh and annual operating time for the chiller Variable-speed compressor motor and its controls Spot measurements of true RMS power of the constant-speed compressor motor and controls Compressor motor runtime Hourly measurement of outdoor air temperature Cooling load on building/Heat rejected to the outdoors Hourly chilled water temperature difference across evaporator (F) Evaporator Hourly temperature of chilled water entering and leaving the chiller evaporator Hourly condenser water temperature difference across condenser (F) Condenser Hourly temperature of chilled water entering and leaving the chiller condenser. Hourly chilled water flow rate (GPM) Chilled water pump Hourly measurement of chilled water flow rate Hourly condenser water flow rate (GPM) Condenser water pump Hourly measurement of condenser water flow rate Measurement Locations The measurement locations for a water-cooled chiller are schematically shown in Figure 2. Figure 2. Water-cooled chiller measurement points. Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 38. COMPRESSORS. I-P Edition. Consulting Specifying Engineer (2021). “Understanding chilled water plant performance”. Consulting - Specifying Engineer | Understanding chilled water plant performance (csemag.com).

Produces chilled water through the basic refrigeration cycle and consists of an evaporator, a compressor, a condenser, and an expansion valve. The system can be …


Waterside Economizer
General Overview A waterside economizer is used to cool or partially cool the chilled water without mechanical heat transfer when outdoor air temperatures are cold enough to meet the building’s cooling demand. Typical waterside economizer systems have an external heat exchanger, however sometimes the chiller itself may be set up to perform the function of a waterside heat exchanger. Waterside Economizer Components The components associated with a waterside economizer are heat exchanger, piping, and valves. These components are shown in Figure 1. Figure 1. Waterside economizer system components. External Heat Exchanger Typical heat exchangers installed in waterside economizers systems are plate and frame heat exchangers. They can be configured as integrated and non-integrated economizers. The non-integrated configuration consists of a plate-and-frame heat exchanger (PFHX) in parallel with chillers and requires the heat exchanger to supply the entire cooling load. An integrated configuration, the PFHX are arranged in series allowing the chiller to utilize pre-cooled chilled water and minimizing the energy required by chillers. Piping, fittings, and valves Piping can have different arrangements to allow the desirable operation of the waterside economizer. Evaluation of Energy Consumption The primary effect of waterside economizer is the savings in electricity usage at plant level to meet the cooling load of the building. For more information about the energy consumption of the overall water-cooled chilled water plant see the Protocol and Procedure PnP-P-01: Water-Cooled Chilled Water Plant. The cooling energy savings are equivalent to the heat rejected through the waterside economizer. Table 1 provides a summary of the components to measure to arrive at values needed to quantify the heat rejected from the chilled water to condenser water by free cooling. Table 1. Key values, components and measurements System Quantification Values to be Quantified Energy Consuming Components Measurements Waterside economizer heat rejection load Hourly Btu/h transferred, differential of temperature for chilled water loop. Heat exchanger of waterside economizer Hourly flow rate of the supply stream (GPM) Temperature of supply stream entering and leaving the heat exchange (F)  Measurement Locations The measurement locations for the waterside economizer are schematically shown in Figure 2: Figure 2. Waterside economizer measurement points. Further Reading ASHRAE (2019). “ASHRAE Handbook: HVAC Applications,” Chapter 48. DESIGN AND APPLICATION OF CONTROLS. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 40. COOLING TOWERS. I-P Edition. Taylor, S (2014). “How to Design & Control Waterside Economizers,” ASHRAE Journal, Vol. 56, No 6. American Society of Heating, Refrigerating and Air Conditioning Engineers; pp: 30-36. Trane Engineers Newsletter (2016). “Waterside Economizers - Keep the ‘Free’ In Free-Cooling.” Trane, 2016. https://www.trane.com/content/dam/Trane/Commercial/global/products-systems/education-training/engineers-newsletters/waterside-design/ADM-APN058-EN_06012016.pdf.

Used to cool or partially cool the chilled water without mechanical heat transfer when outdoor air temperatures are cold enough to meet the building’s cooling demand.


All Components

Air-to-air Heat Exchanger
General Overview Air-to-air heat exchangers transfer energy between two airstreams that must be at different temperatures for sensible heat transfer and different moisture contents for latent heat transfer. In a building, an air-to-air heat exchanger can be used to recover latent or sensible heat either during the cooling or heating season. Recovering energy from the exhaust stream lessens the energy load on the air handling plant. Typical air-to-air heat exchangers include fixed plate heat exchangers and rotary wheel heat exchangers, with the former typically only recovering sensible heat. Table 1 shows the plant and system configurations that may contain an air-to-air heat exchanger. Table 1. Plants and systems applicable to air-to-air heat exchanger. Plant System Component Controlling Variable Air Handling Plant AHU with Heat Recovery Unit Fixed plate heat exchanger Outdoor air temperature (F) Air Handling Plant AHU with Heat Recovery Unit Rotary wheel heat exchanger Outdoor air temperature (F) Air Handling Plant A dedicated outdoor air system (DOAS) Fixed plate or rotary wheel heat exchanger Outdoor air temperature (F) Evaluation of Heat Transfer Table 2 provides a summary of measurements needed to quantify the annual energy transfer and operating characteristics of an air-to-air heat exchanger. Table 2. Key values and measurements. Component Quantification Values to be Quantified Measurement  Energy recovered by the heat exchanger Hourly Btu/h transferred to the outside air entering the system  Hourly air flow rate (CFM) of incoming air Hourly air temperature (F) of incoming air on both sides of the heat exchanger (two measurement points total)  Hourly relative humidity of the incoming air on both sides of the heat exchanger (two measurement points total, only for latent heat recovery systems) Heat recovery system electricity consumption (if applicable) Average hourly motor kWh (for rotary wheel heat exchangers) Hourly true RMS power of the motor that drives the rotary fan (kW) Measurement Strategy The measurement strategy for an air-to-air heat exchanger is to measure the heat transfer (Btu/h) from airstream to airstream within the heat exchanger, as well as any energy consuming components associated with the heat exchanger, such as the energy wheel motor. Figure 1 shows the measurement points in a fixed plate heat exchanger. Figure 1. Fixed-plate heat exchanger measurement points. Figure 2 shows the measurement points in a rotary wheel heat exchanger. Figure 2. Rotary wheel heat exchanger measurement points. Measurement Equipment Table 3 provides the equipment required to carry out the measurements of this component. Table 3. Measurement equipment. Equipment Description Measurement (Units) DENT ELITEproXC Portable Power Data Logger (EXCUNC) DENT 16” RoCoil Flexible Rope Current Transformers (CT-R16-A4-U) Provides a measurement of true RMS power from voltage and current inputs and records long-term power (kW) and energy (kWh) measurements. Requires ELOG19 software and a USB connection cable for programming and downloading data files. True RMS Power (kW) Onset HOBO MX1101 logger Measures and records temperature and relative humidity. Using bluetooth technology you can transmit your data wirelessly to your mobile device using the HOBOconnect app. Stores 84,000 measurements. System Air Temperature (F) Relative Humidity (%) Onset HOBO Temperature/Relative Humidity Weatherproof Data Logger (MX2301) Records outdoor air temperature and relative humidity using internal sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files. Outdoor Air Temperature (F) Relative Humidity (%) Calculation Methodology The general methodology for quantifying the energy impact of an air-to-air heat exchanger is to determine the temperature differential on the supply side of the heat exchanger and the supply airflow. If latent energy is also transferred, this is determined by the humidity differential across the heat exchanger. The supply flow rate can be measured or assumed, depending on available resources. These energy transfer values can be regressed against a controlling variable (such as outdoor air temperature) to develop a regression model. Depending on the variability of operations, daily or weekly models may be developed to better characterize the component. This methodology only applies to systems with rotary wheel heat exchangers. Click the button below to go to the calculators for this component. Air-to-air Heat Exchanger Heat Transfer Calculation Methodology and CalculatorCalculation This calculation methodology is used to estimate a full year of sensible and latent heat transfer in an energy recovery ventilation (ERV) system. This methodology assumes that the air handling unit (AHU) uses a variable speed supply fan, and that the … Further Reading ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 1. HVAC SYSTEM ANALYSIS AND SELECTION. I-P Edition. ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 26. AIR-TO-AIR ENERGY RECOVERY EQUIPMENT. I-P Edition. CenterPoint Energy (2022). “Runaround Loops.” Energy Recovery Systems. https://www.centerpointenergy.com/en-us/Services/Pages/Runaround-loops-MN.aspx?sa=MN&au=bus Heatex (2022). “Heat Exchanger Basics.” https://www.heatex.com/knowledge/heat-exchanger-basics.

Achieves heat transfer using temperature difference between two airstreams without direct contact of these airstreams.


Constant-speed, Constant-volume Fan and Motor
General Overview A constant-speed, constant-volume (CSCV) fan uses a power-driven rotating impeller to circulate air at a single speed. Fans can be either axial or centrifugal. Table 1 shows the plant and system configurations that may contain a CSCV fan and motor and the most common respective controlling variables. Table 1. Plants and systems containing constant-speed fans. Plant System Component Controlling Variable Air-cooled Chilled Water Plant Air-cooled Chiller Condenser Fan Outdoor air temperature (F) Water-cooled Chilled Water Plant Cooling Tower Cooling Tower Fan Wet-bulb temperature (F) Air Handling Unit AHUs AHU Supply Fan Motor schedule and/or Outdoor air temperature (F) Air Handling Unit AHUs AHU Return Fan Motor schedule and/or Outdoor air temperature (F) Hot Water Heating Domestic Hot Water Steam Boiler Burner fan Motor schedule and/or Outdoor air temperature (F) Evaluation of Energy Consumption The primary energy source for a CSCV fan is the electricity used to run the fan motor. Table 2 provides a summary of measurements needed to quantify the annual energy consumption and operating characteristics of the CSCV fan and motor. Table 2. Key Values and measurements. Component Quantification Values to be Quantified Measurement Electricity usage of CSCV fan motor (kWh) Average hourly true RMS power of the motor True RMS power of motor that drives the fan (kW) Controlling variable, non-weather dependent Yearly operating schedule Fan motor runtime (hours) Controlling variable, weather dependent Average hourly outside air temperature (F) Outdoor Air Temperature (F) Measurement Strategy The measurement strategy for a CSCV fan and motor is to do a one-time measurement of the true RMS power and long-term measurements of the operational schedule of the motor. The approach assumes that the true RMS power stays constant throughout the measurement period. Because the motor runs at constant speed and is assumed to be under a constant load, it is either operating at full power (when on) or it is drawing no power (when off). A motor on/off data logger is used to record the operating schedule. The true RMS power is measured at main feed to the constant speed motor. Measurement points are generically represented in Figure 1. If the fans are in a modular configuration (assuming they all run at the same speed), then only one fan needs to be measured, provided substantiating documentation from the building automation system (BAS) shows that all cells are operating equally at the same time. If fans are further staged, all fans should be measured. In some cases, the operational schedule of the motor will be related to the heating or cooling load of the facility. OAT can be used as a proxy variable for the heating and cooling load. OAT can be measured onsite or data from a nearby weather station may also be used for OAT. Figure 1. Measurement boundary of a CSCV fan. Measurement Equipment Table 3 provides the equipment required to carry out the measurements of this component. Table 3. Measurement equipment. Equipment Description Measurement (Units) Onset HOBO Temperature/Relative Humidity Weatherproof Data Logger (MX2301) Records outdoor air temperature and relative humidity using internal sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files. Outdoor Air Temperature (F) Relative Humidity (%) Onset HOBO Motor On/Off Data Logger (UX90-004) Records when a motor is on and off, as well as runtime. Requires HOBOware software and a USB connection cable for programming and downloading data files. Motor Runtime (minutes) Fluke 345 Power Quality Clamp Meter Multi-purpose electrical measurement tool used to take true RMS power readings over a short period of time. True RMS Power (kW) Onset HOBO 4-Channel Analog Data Logger (UX120-006M) Used in conjunction with the CTV series of sensors. Records measurements from up to four CTV sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files. Electrical Current (Amps) Calculation Methodology The general methodology for quantifying the energy consumption of a CSCV fan motor is to measure the true RMS power of the motor. The estimated annual energy consumption of a CSCV fan is estimated using the simulated yearly schedule of the fan. Many CSCV fans run on a set daily or weekly schedule. However, the yearly schedule may be dependent on OAT. If so, the operating hours values can be regressed against OAT to develop a regression model. Depending on the variability of operations, daily or weekly models may be developed to better characterize the component. This model is then used with climate normal year data to estimate the typical annual operating schedule, which is in turn used in conjunction with the true RMS power to calculate the estimated annual electricity consumption. Click the button below to go to the calculators for this component. Fan Motor Energy Consumption Calculation Methodology and CalculatorCalculation Further Reading Boyd, BK.; McMordie Stoughton, KL.; Lewis, T. (2017). “Cooling Tower (Evaporative Cooling System) Measurement and Verification Protocol.” Golden, CO: National Renewable Energy Laboratory. https://www.nrel.gov/docs/fy18osti/70219.pdf. Crowther, H.; Furlong, J. (2004). “Optimizing Chillers and Towers.” ASHRAE Journal, Vol. 46, No. 7, July 2004; pp. 34-40. Morrison, F. (2014). “Saving Energy with Cooling Towers.” ASHRAE Journal, Vol. 56, No. 2, February 2014; pp. 34-40. Tom, S. (July 2017). Cat. No. 11-808-616-01. “CHILLED WATER SYSTEM OPTIMIZER.” Farmington, Connecticut: Carrier Corporation.

A constant speed constant volume (CSCV) fan uses a power-driven rotating impeller to circulate air at a single speed. Fans can be either axial or centrifugal.


Constant-speed, Constant-volume Pump and Motor
General Overview A constant-speed, constant-volume (CSCV) pump and motor operates at a single speed to circulate liquid (e.g., water, water, and glycol solution) through a piping network where the flow rate through the pump does not vary more than 5%. Centrifugal pumps are the most common type of pumps used. Table 1 shows the plant and system configurations that may contain a CSCV pump and motor that operate based on a regular schedule (e.g., same time of day, same days of week). Table 1. Plants and systems applicable to CSCV pumps and motors. Plant System Component Air-cooled chilled water plant Chilled water loop Primary chilled water pump Water-cooled chilled water plant Condenser water loop Condenser water pump Water-cooled chilled water plant Chilled water loop Primary chilled water pump Water-cooled chilled water plant Chilled water loop Secondary chilled water pump Water-cooled chilled water plant Waterside economizer Waterside economizer pump (if present) Hot water plant Hot water boiler Makeup water pump Hot water plant Hot water loop Building loop pump Steam plant Steam boiler Makeup water pump Steam plant Feedwater tank Feedwater pump Service water plant Service hot water loop Service hot water Recirculation pump Evaluation of Energy Consumption The primary energy source for a CSCV pump is the electricity used to run the pump motor. Table 2 provides a summary of measurements needed to quantify the annual energy consumption and operating characteristics of the CSCV pump and motor. Table 2. Key values and measurements. Component Quantification Values to be Quantified Measurement  Electricity usage of a CSCV pump motor Average hourly power input to the pump motor Average hourly operating time for the pump motor True RMS power of pump motor that drives the pump (kW) Pump motor runtime Measurement Strategy The measurement strategy for a CSCV pump and motor is to do a one-time measurement of the power draw and long-term measurements of the operational schedule of the motor. The approach assumes that the power draw stays constant throughout the measurement period. Because the motor runs at constant-speed and is under a constant load, it is either operating at full power (when on) or it is drawing no power (when off). A motor on/off data logger is used to record the operating schedule. The true RMS power is measured at the main feed to the constant-speed motor. Measurement points are generically represented in Figure 2. Figure 1. Measurement points for a CSCV pump motor. Measurement Equipment Table 3 provides the equipment required to carry out the measurements of this component. Table 3. Measurement equipment. Equipment Description Measurement (Units) Onset HOBO Motor On/Off Data Logger (UX90-004) Records when a motor is on and off, as well as runtime. Requires HOBOware software and a USB connection cable for programming and downloading data files. Motor Runtime (minutes) Fluke 345 Power Quality Clamp Meter Multi-purpose electrical measurement tool used to take true RMS power readings over a short period of time. True RMS Power (kW) Calculation Methodology Click the button below to go to the calculators for this component. Pump Motor Energy Consumption Calculation Methodology and CalculatorCalculation Further Reading Evans , P. (2017, Sept 26). How a Chiller, Cooling Tower and Air Handling Unit work together. Retrieved from The Engineering Mindset.com: https://theengineeringmindset.com/chiller-cooling-tower-air-handling-unit-work-together/ Evans, P. (2023, Jan 6). How Do Centrifugal Pumps Work. Retrieved from The Engineering Mindset.com: https://theengineeringmindset.com/how-do-centrifugal-pumps-work/

Operates at a single speed to circulate liquid (e.g., water, water, and glycol solution) through a piping network where the flow rate through the pump does not vary more …


Liquid-to-liquid Heat Exchanger
General Overview A liquid-to-liquid heat exchanger achieves heat transfer using temperature difference between two liquids without direct contact of these liquids. In a building, a heat exchanger of this type can be installed in condensate cooling, vent condensing, boiler blowdown, and waterside economizer (free cooling), and in refrigeration applications such as evaporators and condensers. Typical liquid-to-liquid heat exchangers are plate and frame heat exchangers and tube heat exchangers. Table 1 shows the plant and system configurations that may contain a liquid-to-liquid heat exchanger. Table 1. Plants and systems containing liquid-to-liquid heat exchangers. Plant System Component Controlling Variable Water-cooled Chilled Water Plant Waterside Economizer Liquid-to-liquid heat exchanger Outdoor air temperature (F) Steam Plant Blowdown Tank Heat recovery system Liquid-to-liquid heat exchanger Blowdown water temperature (F) Service Hot Water Plant Service Hot Water Tank Liquid-to-liquid heat exchanger Schedule and occupancy Evaluation of Heat Transfer In a liquid-to-liquid heat exchanger heat transferred from the liquid with excess heat (waste heat stream) to the liquid where the heat recovered is beneficial to the process (supply stream). This is the principal energy phenomenon that reduces the overall energy usage of the entire plant or system where the heat exchanger is installed. A pump and motor may be needed to move the liquid in the waste heat and supply streams. Table 2 provides a summary of measurements needed to quantify the annual energy transfer and operating characteristics of a liquid-to-liquid heat exchanger. Table 2. Key values and measurements. Component Quantification Values to be Quantified Measurement  Heat transferred by the heat exchanger to the supply stream Average hourly Btu/h transferred  Average hourly flow rate of the supply stream (gpm) Temperature of supply stream entering and leaving the heat exchange (F)  Heat recovery system electricity consumption (if applicable) Average hourly pump motor kWh (if needed) Hourly true RMS power (kWh) Controlling variable, non-weather dependent Operating schedule  Supply stream pump motor runtime (h) Controlling variable, weather dependent Average hourly outdoor air temperature (OAT) Outdoor air temperature (F) Measurement Strategy The measurement strategy for a liquid-to-liquid heat exchanger is to measure the supply stream flow through the heat exchanger and the temperatures at the supply stream inlet and outlet of the heat exchanger. The flow rate can be measured at the supply stream pump if one is used in the system. Measurement points are generically represented in Figure 1. Figure 1. Measurement points in a liquid-to-liquid heat exchanger Measurement Equipment Table 3 provides the equipment required to carry out the measurements of this component. Table 3. Measurement equipment. Equipment Description Measurement (Units) Onset HOBO 4-Channel Analog Data Logger (UX120-006M) Used in conjunction with the CTV series of sensors. Records measurements from up to four CTV sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files. Water Flow Rate (Gpm) Calculation Methodology The general methodology for quantifying the useful energy supplied by a liquid-to-liquid heat exchanger is determined by the differential of temperature and rate of flow of the supply stream. These values are multiplied by the heat capacity and density of the liquid (e.g., water, water-glycol mix) to find the energy flow rate. The energy flow rate can be regressed against a controlling variable (such as outdoor air, pump runtime or flow rate) to develop a regression model. Depending on the variability of operations, daily or weekly models may be developed to better characterize the component. Click the button below to go to the calculators for this component. Liquid-to-liquid Heat Exchanger Heat Transfer Calculation Methodology and CalculatorCalculation Further Reading Apogee Interactive (2022). “Free Cooling.” Commercial Library. https://c03.apogee.net/mvc/home/hes/land/el?utilityname=union-power&spc=cel&id=1094; accessed February 4, 2021. ASHRAE (2019). ASHRAE Handbook: HVAC Applications. Chapter 48. DESIGN AND APPLICATION OF CONTROLS. I-P Edition. ASHRAE (2020). ASHRAE Handbook: HVAC Systems and Equipment. Chapter 40. COOLING TOWERS. I-P Edition. Carrier (2016). “How to Model a Waterside Economizer Application.” Carrier Engineering Newsletter, Vol. 4, Issue 1. Gordon, J.M.; Ng, K.C. (2001). “Cool Thermodynamics: The Engineering and Physics of Predictive, Diagnostic and Optimization Methods for Cooling Systems,” Cambridge: Cambridge International Science Pub; pp. 159-177. Trane (2008). “’Free’ Cooling Using Water Economizers.” Engineers Newsletter, Vol. 37-3. Also available at https://www.trane.com/Commercial/Uploads/PDF/11598/ News-%20Free%20Cooling%20using%20Water%20Economizers.pdf; accessed February 4, 2021. Trane (2010). CDS-PRM001-EN. TRACE 700 User’s Manual-Building Energy and Economic Analysis, Version 6.2; pp. 43-49. Also available at https://tranecds.custhelp.com/ci/fattach/get/55941/0/filename/FreeCooling%5B1%5D.pdf; accessed June 17, 2022. Taylor, S (2014). “How to Design & Control Waterside Economizers,” ASHRAE Journal, Vol. 56, No 6. American Society of Heating, Refrigerating and Air Conditioning Engineers; pp. 30-36. Trane (2016). “Waterside Economizers - Keeping the ‘Free’ In Free-Cooling.” Engineers Newsletter, Vol. 45-2. Also available at https://www.trane.com/content/dam/Trane/Commercial/global/products-systems/education-training/engineers-newsletters/waterside-design/ADM-APN058-EN_06012016.pdf; accessed February 4, 2021.

Achieves heat transfer using temperature difference between two liquids without direct contact of these liquids.


Variable-speed, Variable-volume Fan and Motor
General Overview A variable speed fan and motor uses a power-driven rotating impeller to circulate air. Air flow rates fluctuate as required by the plant and system it serves. Outdoor air temperature (OAT) is the independent variable that drives the fan speed. The heating and cooling loads are affected by OAT. Axial and centrifugal fans with a variable speed drive are the most common type of variable speed fans used in buildings. Table 1 shows the plant and system configurations that may contain variable-speed fans and motors and the most common respective controlling variables. Table 1. Plants and systems containing variable-speed fans. Plant System Component Controlling Variable Air-cooled Chilled Water Plant Air-cooled Chiller Condenser Fan Outdoor air temperature (F) Water-cooled Chilled Water Plant Cooling Tower Cooling Tower Fan Wet bulb temperature (F) AHU AHUs AHU Supply Fan Outdoor air temperature (F) Air Handling Plant AHUs AHU Return Fan Outdoor air temperature (F) Hot Water Heating; Domestic Hot Water; Steam Boiler Burner fan Outdoor air temperature (F) Evaluation of Energy Consumption The primary energy source for a variable-speed fan is the electricity used to run the fan motor. Table 2 provides a summary of measurements needed to quantify the annual energy consumption and operating characteristics of the variable-speed fan and motor. Table 2. Key Values and measurements. Component Quantification Values to be Quantified Measurement Electricity usage of VSVV fan motor (kWh) Power input to the motor at known speeds (e.g., 30%, 50%, 75%, 100%) True RMS power of motor that drives the fan (kW) Controlling variable, non-weather dependent1 Yearly operating schedule Fan motor runtime (h) Controlling variable, weather dependent2 Average hourly outside air temperature (F) Outdoor air temperature (F) Measurement Strategy The measurement strategy for a variable-speed fan and its motor is to measure power draw of the fan motor at various known speeds, develop a mathematical relationship between the power and speed, and then collect average hourly motor speed and associated controlling variable (OAT, WBT). Measurement points are generically represented in Figure 1. Figure 1. VSVV fan measurement points. Measurement Equipment Table 3 provides the equipment required to carry out the measurements of this component. Table 3. Measurement equipment. Equipment Description Measurement (Units) DENT ELITEproXC Portable Power Data Logger (EXCUNC) DENT 16” RoCoil Flexible Rope Current Transformers (CT-R16-A4-U) Provides a measurement of true RMS power from voltage and current inputs and records long-term power (kW) and energy (kWh) measurements. Requires ELOG19 software and a USB connection cable for programming and downloading data files. True RMS Power (kW) Onset HOBO Temperature/Relative Humidity Weatherproof Data Logger (MX2301) Records outdoor air temperature and relative humidity using internal sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files. Outdoor Air Temperature (F) Relative Humidity (%) Calculation Methodology The general methodology for quantifying the energy consumption of a variable-speed fan and motor is determined by the true RMS power of the 3-phase power supply either at the main electrical panel of the motor or at the three-phase input to the VFD. To develop a temperature-dependent regression model, these values are regressed against a controlling variable (OAT, WBT). Depending on the variability of operations, daily or weekly models may be developed to better characterize the component. This model is then used with climate normal year data to estimate the typical energy use of the variable-speed fan. Click the button below to go to the calculators for this component. Fan Motor Energy Consumption Calculation Methodology and CalculatorCalculation Further Reading Boyd, BK.; McMordie Stoughton, KL.; Lewis, T. (2017). “Cooling Tower (Evaporative Cooling System) Measurement and Verification Protocol.” Golden, CO: National Renewable Energy Laboratory. https://www.nrel.gov/docs/fy18osti/70219.pdf. Crowther, H.; Furlong, J. (2004). “Optimizing Chillers and Towers.” ASHRAE Journal, Vol. 46, No. 7; pp. 34-40. Morrison, F. (2014). “Saving Energy with Cooling Towers.” ASHRAE Journal, Vol. 56, No. 2; pp. 34-40. Tom, S. (July 2017). “CHILLED WATER SYSTEM OPTIMIZER.” Cat. No. 11-808-616-01. Farmington, Connecticut: Carrier Corporation. Footnotes This variable should be measured to quantify the electricity usage of the VSVV fan if the operation is weather dependent. ↩︎ This variable should be measured to quantify the electricity usage of the VSVV fan if the operation is not weather dependent ↩︎

A variable speed fan and motor uses a power-driven rotating impeller to circulate air.


Variable-speed, Variable-volume Pump and Motor
General Overview A variable-speed, variable-volume (VSVV) pump and motor circulate liquid (e.g., water or water and glycol solution) through a piping network where the flow rate fluctuates as required by the plant and systems they serve. Outdoor air temperature (OAT) is the independent variable that drives the pump speed since heating and cooling loads are generally affected by OAT. The pump motor is equipped with a variable frequency drive (VFD) which may be integrated in the pump and motor package or installed separately. Centrifugal pumps are the most common type of pumps used in buildings. Table 1 shows the plant and system configurations that may contain a VSVV pump and motor and the controlling variable. Table 1. Plants and systems applicable to variable-speed pumps Plant System Component Controlling Variable Air-cooled chilled water plant Chilled water loop Primary chilled water pump Outdoor air temperature (F) Water-cooled chilled water plant Condenser water loop Condenser water pump Outdoor air temperature (F) Water-cooled chilled water plant Chilled water loop Primary chilled water pump Outdoor air temperature (F) Water-cooled chilled water plant Chilled water loop Primary chilled water pump Outdoor air temperature (F) Water-cooled chilled water plant Chilled water loop Secondary chilled water pump Outdoor air temperature (F) Water-cooled chilled water plant Waterside economizer Waterside economizer pump (if present) Outdoor air temperature (F) Hot water plant Hot water boiler Makeup water pump Outdoor air tempearature (F) Hot water plant Hot water loop Building Loop Pump Outdoor air temperature (F) Steam plant Steam Boiler Makeup water pump Outdoor air temperature (F) Steam plant Feedwater Tank Feedwater pump Outdoor air temperature (F) Service water plant Service hot water loop Service hot water; recirculation pump Occupancy schedule: time of day, day of week. Evaluation of Energy Consumption The primary energy source of a VSVV pump is the electricity used to run the pump motor. Table 2 provides a summary of measurements needed to quantify the annual energy consumption and operating characteristics of the VSVV pump and motor. Table 2. Key values and measurements1 Component Quantification Values to be Quantified Measurement Electricity input to a variable-speed pump motor Hourly power input to a VSVV pump motor at known speeds (e.g. 30%, 50%, 75%, 100%) Average hourly outside air temperature (OAT) True RMS power of pump motor that drives the pump (kW) Outdoor air temperature (F) Measurement Strategy The measurement strategy for a variable-speed pump and motor is to measure power draw of the pump motor at various known speeds, develop a mathematical relationship between the power and speed, and then collect hourly OAT. Measurement points are generically represented in Figure 1. Figure 1. Measurement boundary of a pump with a VFD. Measurement Equipment Table 3 provides the equipment required to carry out the measurements of this component. Table 3. Measurement equipment. Equipment Description Measurement (Units) DENT ELITEproXC Portable Power Data Logger (EXCUNC) DENT 16” RoCoil Flexible Rope Current Transformers (CT-R16-A4-U) Provides a measurement of true RMS power from voltage and current inputs and records long-term power (kW) and energy (kWh) measurements. Requires ELOG19 software and a USB connection cable for programming and downloading data files. True RMS Power (kW) Onset HOBO Temperature/Relative Humidity Weatherproof Data Logger (MX2301) Records outdoor air temperature and relative humidity using internal sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files. Outdoor Air Temperature (F) Onset HOBO Motor On/Off Data Logger (UX90-004) Records when a motor is on and off, as well as runtime. Requires HOBOware software and a USB connection cable for programming and downloading data files. Motor Runtime (Minutes) Calculation Methodology The general methodology for quantifying the energy consumption of a VSVV pump motor is determined by the true RMS power of the three-phase power supply either at the power main for the motor or at the three-phase input to the VFD. These values are regressed against outside air temperature to develop a temperature-dependent regression model. Depending on the variability of operations, daily or weekly models may be developed to better characterize the system. This model is then used with climate normal year data to estimate the typical energy use of the variable-speed pump. Click the button below to go to the calculators for this component. Pump Motor Energy Consumption Calculation Methodology and CalculatorCalculation Further Reading ​​Chaurette, J. (2003). In PUMP SYSTEM ANALYSIS AND CENTRIFUGAL PUMP SIZING (5th ed.). Retrieved November 2019, from https://www.pumpfundamentals.com/download/book/chapter4.pdf Satterfield, Z. (2010). Fundamentals of Hydraulics: Pressure. Tech Brief, 9(4), pp. 1-4. Retrieved November 21, 2019, from https://www.nesc.wvu.edu/files/d/5c5a9fd1-0f8b-48c5-9063-b55d12651b91/fund-of-hydr-pressure.pdf Taylor, S. T. (2002, February). Primary-only vs. primary-secondary variable flow systems. ASHRAE Journal, 25-29 Trane. (2002). Variable-Primary-Flow Systems Revisited. Trane Engineers Newsletter, 31(4). Retrieved November 2019, from https://www.trane.com/content/dam/Trane/Commercial/global/products-systems/education-training/engineers-newsletters/waterside-design/adm_apn005_en.pdf Footnotes Option 1: Measure hourly true RMS power of pump and motor and measure hourly OAT; Option 2: Measure hourly pump and motor speed and hourly OAT ↩︎

A variable-speed, variable-volume (VSVV) pump and motor circulate liquid (e.g., water or water and glycol solution) through a piping network where the flow rate …


All Calculations

Air-to-air Heat Exchanger Heat Transfer Calculation Methodology and Calculator
Introduction This calculation methodology is based on the 2020 ASHRAE Handbook – Systems and Equipment, Chapter 26. The calculator is used to estimate a full year of sensible and latent heat transfer in an energy recovery ventilation (ERV) system. This methodology assumes that the air handling unit (AHU) uses a variable speed supply fan, and that the energy recovery component is a rotary wheel. Figure 1 shows an example of an ERV system. Figure 1. An ERV system with a rotary wheel heat exchanger. This methodology works with hourly data only and each measurement is taken at the start of the hour for a minimum duration of six weeks. If the ERV system is used during both the heating and cooling seasons, then six weeks of data per season is needed. Data is used to calculate heat transfer for the measurement period first, then is extrapolated to a full year. Measurement points are shown in Figure 2 and the variables to measure are listed in Table 2. Figure 2. ERV system with measurement points. Section A.1 describes how to calculate the sensible and latent heat transfer for the duration of the measurement period. If six weeks of data is collected, then heat transfer will be calculated for each hour interval for those six weeks. Sensible and latent effectiveness are a measure of the performance of the ERV system. Effectiveness is the actual heat transfer divided by the maximum possible heat transfer by the heat exchanger. These values are calculated in section A.1 for each hour interval and are used in section A.2 to estimate the full-year heat transfer. To calculate latent heat transfer and effectiveness, first the humidity ratio $(lb_m/lb_m)$ must be calculated. Table 1 summarizes the equations used to determine humidity ratio for a given relative humidity value. The calculator selects the appropriate equation based on the measured hourly relative humidity and then uses the measured hourly temperature to run the calculation (CUNY BPL BRT, 2022, pp. 22). The equations in Table 1 result in a humidity ratio with units of grains of water per pound of dry air (grains/lb). The calculator performs an additional calculation to convert the units of grain/lb to $lb_m/lb_m$. Table 1. Humidity Ratio Equations for Various Relative Humidity Values Based on Dry-Bulb Temperature.1 Relative Humidity (%) Humidity Ratio Equation $10$ $W = 0.0000361T^3 - 0.0020357T^2 + 0.1276984T - 0.5452381$ $20$ $W = 0.0000750T^3 - 0.0044762T^2 + 0.2739286T - 1.1180952$ $30$ $W = 0.0001126T^3 - 0.0066310T^2 + 0.4050469T - 1.9071429$ $40$ $W = 0.0001530T^3 - 0.0091548T^2 + 0.5507684T - 2.6595238$ $50$ $W = 0.0001970T^3 - 0.0121548T^2 + 0.7163745T - 3.6595238$ $60$ $W = 0.0002407T^3 - 0.0151310T^2 + 0.8841486T - 4.7119048$ $70$ $W = 0.0002826T^3 - 0.0176905T^2 + 1.0265043T - 5.3857143$ $80$ $W = 0.0003303T^3 - 0.0211429T^2 + 1.2117316T - 6.6047619$ $90$ $W = 0.0003785T^3 - 0.0245833T^2 + 1.3932179T - 7.7880952$ $100$ $W = 0.0004270T^3 - 0.0280000T^2 + 1.5725361T - 8.9380952$ Where, $T =$ hourly measured air temperature of the respective air stream (F) $W_g =$ humidity ratio (grains/lb) To estimate heat transfer for a full year, simple linear regression (used to assess the relationship between two variables) is performed in Microsoft Excel using the LINEST function. These calculation steps are described in more detail in Section A.2. Section A.3 describes how to calculate the electrical energy consumption of the supply and return fan motors using hourly power draw data. The hourly data is used to develop an average hourly schedule of both fan motors for all seven days of the week as a proxy of the occupancy schedule of the facility. This occupancy schedule is used in Section A.2 to conduct the simple linear regressions. Calculator Table 2. Air-to-air heat transfer calculator Calculator (Downloadable File) Description Required Data To Use This Calculator Air-to-air Heat-exchanger Heat-transfer Calculator.xlsx Uses measured air flowrate, fan power and runtime, and temperature to calculate total annual heat transfer and energy savings for an ERV. System air temperature (F) Relative air humidity (%) Fan motor power (kW) Outdoor air temperature (F) Air flow rate (ft$^3$/min) Air-to-air Heat Exchanger Calculations A.1: Heat Transfer for the Measurement Period The following methodology is used to calculate the sensible and latent heat transferred by the ERV system during the measurement period only. Sensible and latent effectiveness are also calculated in this process. All data used in section A.1 should rely on data being measured with either data loggers or BMS historical trends. Measured data used in this section is summarized in Table 3. Table 3. Hourly measured data required to calculate heat transfer. Hourly Measured Values $$T_1, T_2, T_3, T_4$$ Temperatures (F) $$RH_1, RH_2, RH_3$$ Relative Humidity (%) $$Q_2, Q_3$$ Air flow rate (ft$^3$/min) $$P_1, P_2$$ Fan motor Power (kW) Calculate the mass flow rate of supply air leaving the ERV for each hour interval. \begin{equation} \dot{m_2} = Q_2/v \end{equation} Where, $\dot{m_2} =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $Q_2 =$ hourly air flow rate of supply air leaving the ERV (ft$^3$/min) $v =$ specific volume of air, 12.49 (ft$^3$/lb) Calculate the mass flow rate of return air entering the ERV for each hour interval. \begin{equation} \dot{m_3} = Q_3/v \end{equation} Where, $\dot{m_3} =$ hourly mass flow rate of return air entering the ERV (lb$_m$/min) $Q_3 =$ hourly air flow rate of return air entering the ERV (ft$^3$/min) $v =$ specific volume of air, 12.49 (ft$^3$/lb) Calculate the humidity ratio for outside air entering the ERV ($W_1$), supply air leaving the ERV ($W_2$) and return air entering the ERV ($W_3$) for each hour interval. In this step, the measured hourly temperature and relative humidity data of the respective air stream is used with the equations in Table 1 to determine the humidity ratio for that hour. In this same step, the units are converted from grains/lb to lb$_m$/lb$_m$. \begin{equation} W_n = 0.000142857 * W_g \end{equation} Where, $W_n =$ humidity ratio of a given air stream (lb$_m$/lb$_m$) $0.000142857 =$ constant value, (lb$_m$/lb$_m$) $W_g =$ humidity ratio calculated from Table 1 Calculate sensible heat transferred by the ERV for each hour interval. \begin{equation} q_s = \dot{m}_2c(T_1 - T_2) \end{equation} Where, $q_s =$ sensible heat transferred by the ERV each hour (Btu/h) $c =$ specific heat of air at normal atmospheric pressure, 0.243 (Btu/lb F) $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $T_1 =$ hourly temperature of outside air entering the ERV (F) $T_2 =$ hourly temperature of supply aire leaving the ERV (F) Calculate latent heat transferred by the ERV for each hour interval. \begin{equation} q_L = \dot{m}_2h(W_1 - W_2) \end{equation} Where, $q_L =$ latent heat transferred by the ERV each hour (Btu/h) $h =$ latent heat of vaporization, 970.1 (Btu/lb) $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $W_1 =$ hourly humidity ratio of outside air entering the ERV (lb$_m$/lb$_m$) $W_2 =$ hourly humidity ratio of supply air leaving the ERV (lb$_m$/lb$_m$) Heat transfer should be calculated only when the energy/heat recovery mode is on. This can be determined by checking the temperature difference across the recovery system in both the supply-air side and the return-air side. Another condition is that the supply fan motor must be running for heat transfer to occur. Sometimes the ERV is off and the supply fan motor is on, in this scenario we cannot assume heat transfer occurs. \begin{equation} \text{If} \hspace{2mm} \begin{cases} T_1 - T_2 1 & \text{heat transfer during cooling season}\\ T_1 - T_2 Where, $T_1 =$ measured hourly temperature of outside air entering the ERV (F) $T_2 =$ measured hourly temperature of supply air leaving the ERV (F) \begin{equation} \text{If} \hspace{2mm} \begin{cases} T_3 - T_4 1 & \text{heat transfer during cooling season}\\ T_3 - T_4 Where, $T_3 =$ measured hourly temperature of return air entering the ERV (F) $T_4 =$ measured hourly temperature of exhaust air leaving the ERV (F) \begin{equation} \text{If} \hspace{2mm} \begin{cases} Q_2 0 & \text{heat transfer occurs}\\ Q_2 Where, $Q_2 =$ air flow rate of supply air leaving the ERV (ft$^3$/min) \begin{equation} \text{If} \hspace{2mm} \begin{cases} Q_3 0 & \text{heat transfer occurs}\\ Q_3 Where, $Q_3 =$ air flow rate of return air entering the ERV (ft$^3$/min) Sensible and Latent Heat Effectiveness Sensible and latent heat effectiveness has the same conditions as heat transfer where effectiveness should be calculated only when the energy/heat recovery mode is on and the supply fan motor must be running. Calculate the latent effectiveness for each hour interval. \begin{equation} \varepsilon_L = \frac{\dot{m}_2h(W_1 - W_2)}{\dot{m}_{min}h(W_1 - W_3)} \end{equation} Where, $\varepsilon_L =$ hourly latent effectiveness of the ERV $h =$ latent heat of vaporization, 970.1 (Btu/lb) $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $\dot{m}_{min} =$ minimum hourly mass flow rate value (lb$_m$/min) $W_1 =$ hourly humidity ratio of outisde air entering the ERV (lb$_m$/lb$_m$) $W_2 =$ hourly humidity ratio of supply air leaving the ERV (lb$_m$/lb$_m$) $W_3 =$ hourly humidity ratio of return air entering the ERV (lb$_m$/lb$_m$) Calculate the sensible effectiveness for each hour interval. \begin{equation} \varepsilon_s = \frac{\dot{m}_2c(T_1 - T_2)}{\dot{m}_{min}c(T_1 - T_3)} \end{equation} Where, $\varepsilon_s =$ hourly sensible effectiveness of the ERV $c =$ specific heat of air at normal atmospheric pressure, 0.243 (Btu/lb F) $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $\dot{m}_{min} =$ minimum hourly mass flow rate value (lb$_m$/min) $T_1 =$ hourly temperature of outisde air entering the ERV (F) $T_2 =$ hourly temperature of supply air leaving the ERV (F) $T_3 =$ hourly temperature of return air entering the ERV (F) A.2: Heat Transfer for the Full Year To estimate the full year heat transfer, the occupancy patterns and schedule defined in the measurement period are extrapolated to the entire year. Supply air flow (Q2), return air flow (Q3), and sensible and latent effectiveness are calculated by performing a regression analysis with the variables listed in Table 4. Regression analysis plots data on a graph and generates a line that traces the distribution of data. The line has a formula associated with it and the formula is used to project the dependent variable for the full year. To accomplish this, the Microsoft Excel function LINEST is used with the values in Table 4. Table 4. List of dependent and independent variables used in the regression analysis. Independent Variable Dependent Variable Regression 1 $P_2$ $Q_2$ Regression 2 $P_3$ $Q_3$ Regression 3 $Q_2$ $\varepsilon_s$ Regression 4 $Q_2$ $\varepsilon_L$ Regressions 1 and 2 There is a cubic relationship between fan motor draw and air flow rate. The equation that describes the relationship between these variables is: \begin{equation} y = ax^3 + bx^2 + cx + d \end{equation} Where, $y =$ dependent variable at each hour for a full year, the value being projects ($Q_2$ and $Q_3$) $x =$ independent variable at each hour for a full year, the suply fan motor energy consumption $a,b,c,d =$ cubic relationship coefficients With this formula, the air flow rate Q2 and Q3 can be projected for the full year by plugging in values for x, the supply fan motor power draw. This data is the measured power draw of the supply and return fan motors. Regressions 3 and 4 These steps yield an assessment of the relationship between the measured air flow rate of supply air leaving the ERV system (Q2) and the sensible and latent heat effectiveness that was calculated in section A.1. The relationship between air flow rate and effectiveness is linear and the equation that describes the relationship is: \begin{equation} y = mx + b \end{equation} Where, $y =$ dependent variable at each hour for a full year, the value being projects (sensible and latent effectiveness) $m =$ slope of the line, generated by Excel $x =$ independent variable at each hour for a full year, the air flow rate of air leaving the ERV system ($Q_2$) $b =$ y-intercept of the line generated by Excel The values of $Q_2$ that were calculated in the previous section are then plugged into Equation (11) to project sensible and latent heat transfer effectiveness for the full year: \begin{equation} \varepsilon_s = m(Q_2) + b \end{equation} \begin{equation} \varepsilon_L = m(Q_2) + b \end{equation} Where, $\varepsilon_s =$ projected sensible effectiveness $\varepsilon_L =$ projected latent effectiveness $Q_2 =$ projected air flow rate of supply air leaving the ERV (ft$^3$/min) After projecting the airflows and effectiveness rates to a full year, the next step is to calculate the hourly mass flow rates and humidity ratios for a full year. Calculate the mass flow rate of supply aire leaving the ERV for each hour interval for the entire year. \begin{equation} \dot{m}_2 = Q_2/v \end{equation} Where, $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $Q_2 =$ projected hourly air flow rate of supply are leaving the ERV (ft$^3$/min) $v =$ specific volume of air, 12.49 (ft$^3$/lb) After projecting the airflows and effectiveness rates to a full year, the next step is to calculate the hourly mass flow rates and humidity ratios for a full year. \begin{equation} \dot{m}_3 = Q_3/v \end{equation} Where, $\dot{m}_3 =$ hourly mass flow rate of return air entering the ERV (lb$_m$/min) $Q_3 =$ projected hourly air flow rate of return air entering the ERV (ft$^3$/min) $v =$ specific volume of air, 12.49 (ft$^3$/lb) Calculate the humidity ratio for outside air entering the ERV (W1). In this step, the hourly climate normal year (CNY) outside air temperature (OAT) and relative humidity data is used with the equations in Table 1 to determine the humidity ratio for that hour. In this same step, the units are converted from grains/lb to lb$_m$/lb$_m$. \begin{equation} W_n = 0.000142857 * W_g \end{equation} Where, $W_n =$ humidity ratio of a given air stream (lb$_m$/lb$_m$) $0.000142857 =$ constant value, (lb$_m$/lb$_m$) $W_g =$ humidity ratio calculated from Table 1 Estimate the hourly humidity ratio of supply air leaving the ERV for the full year. In this equation, it is assumed that the latent heat of vaporization is constant. \begin{equation} W_2 = \frac{\dot{m}_2W_1 - \varepsilon_L\dot{m}_{min}(W_1-W_3)}{\dot{m}_2} \end{equation} Where, $W_2 =$ hourly humidity ratio of supply air leaving the ERV (lb$_m$/lb$_m$) $W_1 =$ hourly humidity ratio of outside air entering the ERV (lb$_m$/lb$_m$) $W_3 =$ hourly humidity ratio of return air entering the ERV (lb$_m$/lb$_m$) $\varepsilon_L =$ projected hourly latent effectiveness of the ERV $\dot{m}_{min} =$ minimum mass flow rate value (lb$_m$/min) $\dot{m}_2 =$ hourly mass flow rate data of supply air leaving the ERV (lb$_m$/min) Estimate the temperature of supply air leaving the ERV for the full year. In this equation, it is assumed that specific heat of air is constant. \begin{equation} T_2 = \frac{\dot{m}_2T_1 - \varepsilon_s\dot{m}_{min}(T_1-T_3)}{\dot{m}_2} \end{equation} Where, $T_2 =$ hourly temperature of supply air leaving the ERV (F) $T_1 =$ hourly temperature of outside air entering the ERV (F) $T_3 =$ hourly temperature of return air entering the ERV (F) $\varepsilon_s =$ projected hourly sensible effectiveness of the ERV $\dot{m}_{min} =$ minimum mass flow rate value (lb$_m$/min) $\dot{m}_2 =$ hourly mass flow rate data of supply air leaving the ERV (lb$_m$/min) CUNYBPL assumes that T3 and W3 are constant values with the reasoning being that occupants will want the same indoor air temperature regardless of the season. It is up to the heating and cooling plants to maintain that setpoint temperature. The next step is to calculate sensible and latent heat transfer. Calculate sensible heat transferred by the ERV for each hour interval for the full year. \begin{equation} q_s = \dot{m}_2c(T_1 - T_2) \end{equation} Where, $q_2 =$ sensible heat transferred by the ERV each hour (Btu/h) $c =$ specific heat of air at normal atmospheric pressure, 0.243 (Btu/lb F) $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $T_1 =$ hourly temperature of outside air entering the ERV (F) $T_2 =$ hourly temperature of suply air leaving the ERV (F) Calculate latent heat transferred by the ERV for each hour interval for the full year. \begin{equation} q_L = \dot{m}_2h(W_1 - W_2) \end{equation} Where, $q_2 =$ latent heat transferred by the ERV each hour (Btu/h) $h =$ latent heat of vaporization, 970.1 (Btu/lb) $\dot{m}_2 =$ hourly mass flow rate of supply air leaving the ERV (lb$_m$/min) $W_1 =$ hourly humidity ratio of outside air entering the ERV (lb$_m$/lb$_m$) $W_2 =$ hourly humidity ratio of suply air leaving the ERV (lb$_m$/lb$_m$) Heat transfer should be calculated only when the energy/heat recovery mode is on. This can be determined by checking the temperature difference across the recovery system in both the supply-air side and the return-air side, and air-flow rate across the heat exchanger. Air flow is happening when the supply fan motor and exhaust fan motor are on. Sometimes the ERV rotary wheel is off and air flow bypasses the rotary wheel when the supply fan motor is on, in this scenario we cannot assume heat transfer occurs. \begin{equation} \text{If} \hspace{2mm} \begin{cases} T_1 - T_2 1 & \text{heat transfer during cooling season}\\ T_1 - T_2 Where, $T_1 =$ measured hourly temperature of outside air entering the ERV (F) $T_2 =$ measured hourly temperature of supply air leaving the ERV (F) \begin{equation} \text{If} \hspace{2mm} \begin{cases} T_3 - T_4 1 & \text{heat transfer during cooling season}\\ T_3 - T_4 Where, $T_3 =$ measured hourly temperature of return air entering the ERV (F) $T_4 =$ measured hourly temperature of exhaust air leaving the ERV (F) \begin{equation} \text{If} \hspace{2mm} \begin{cases} Q_2 0 & \text{heat transfer occurs}\\ Q_2 Where, $Q_2 =$ air flow rate of supply air leaving the ERV (ft$^3$/min) \begin{equation} \text{If} \hspace{2mm} \begin{cases} Q_3 0 & \text{heat transfer occurs}\\ Q_3 Where, $Q_3 =$ air flow rate of return air entering the ERV (ft$^3$/min) A.3: Annual Supply Fan Energy Consumption This calculation methodology assumes that the power draw of the supply and exhaust fan motors were measured with a power logger at one-hour intervals for a minimum of six weeks. The power logger should have measured the three phases of the panelboard. The following formulas will calculate three phase power first. Next, the calculator reduces the dataset to an hourly schedule for all seven days of the week. This schedule is used to determine when heat transfer occurs. Then, the schedule is extrapolated to a full year and the resultant value is the estimated annual energy consumption of the fan motors. Calculate the hourly three-phase power draw of the motor by summing the single-phase power of each electrical line for each hour interval. \begin{equation} \overline{kW}_{h,3P} = \sum_{n=1}^3 \overline{kW}_{h,n} \end{equation} Where, $\overline{kW}_{h,3P} =$ hourly three-phase power draw of the motor (kW) $\overline{kW}_{h,n} =$ hourly single-phase power for electrical line n (kW) Calculate average energy consumption for each hour of each day of the week. This step generates an hourly schedule for a week and this schedule is used to calculate the full year heat transfer. In this step, the hourly power draw (kW) gets converted to hourly energy consumption (kWh) because data is in one-hour intervals2. \begin{equation} \overline{kWh}_{d,h} = \frac{\sum_1^{N_f(d,h)} \overline{kW}_{h,3P}}{N_f(d,h)} \end{equation} Where, $\overline{kWh}_{d,h} =$ average energy consumption for each hour of each day of the week (kWh) $\overline{kW}_{h,3P} =$ hourly three-phase power draw of the motor (kW) $N_f(d,h) =$ total number of data points that fall on day of week, d, and hour of the day, h Calculate average daily energy consumption for a given day of the week. \begin{equation} \overline{kWh}_{d,w} = \sum_{n=0}^{23} \overline{kWh}_{d,h} \end{equation} Where, $\overline{kWh}_{d,w} =$ average daily energy consumption for a given day of the week of the motor $\overline{kWh}_{d,h} =$ average energy consumption for each hour of each day of the week (kWh) $n =$ hour of the day where 0 is 12:00 a.m. and 23 is 11:00 p.m. Calculate the average energy consumption per day for weekdays. \begin{equation} \overline{kWh}_{Wd} = \frac{\sum_{n=2}^6 \overline{kWh}_{wd,n}}{5} \end{equation} Where, $\overline{kWh}_{Wd} =$ average energy consumption for weekdays (kWh) $\overline{kWh}_{wd,n} =$ average energy consumption of each $n$ weekday (kWh) $n =$ day of week: 2 = Monday, 3 = Tuesday, ..., 6 = Friday $5 =$ constant, weekdays per week Calculate the average energy consumption per day for weekend days. \begin{equation} \overline{kWh}_{Wed} = \frac{\sum_{n=1}^7 \overline{kWh}_{we,n}}{2} \end{equation} Where, $\overline{kWh}_{WEd} =$ average energy consumption for a weekend day (kWh) $\overline{kWh}_{we,n} =$ average energy consumption of each $n$ weekend day (kWh) $n =$ day of week: 7 = Saturday, 1 = Sunday $2 =$ constant, weekend days per week Calculate the annual weekday energy consumption (Worksheet: “Step 4. Results,” cell E3). \begin{equation} \overline{kWh}_{WdYr} = \overline{kWh}_{Wd} * (261 - X) \end{equation} Where, $\overline{kWh}_{WdYr} =$ estimated annual weekday energy consumption $\overline{kWh}_{Wd} =$ average weekday energy consumption (kWh) $X =$ number weekdays that are adjusted to a weekend day (holidays) $261 =$ constant, number of weekdays per year Calculate the total weekend energy consumption (Worksheet: “Step 4. Results,” cell E6). \begin{equation} \overline{kWh}_{WEdYr} = \overline{kWh}_{WEd} * (104 + X) \end{equation} Where, $\overline{kWh}_{WEdYr} =$ estimated annual weekend day energy consumption $\overline{kWh}_{WEd} =$ average weekend day energy consumption (kWh) $X =$ number weekdays that are adjusted to a weekend day (holidays) $104 =$ constant, number of weekends per year Calculate the total annual energy consumption of the motor. \begin{equation} \overline{kWh}_{ann} = \overline{kWh}_{WdYr} + \overline{kWh}_{WEdYr} \end{equation} Where, $\overline{kWh}_{ann} =$ estimated annual energy consumption of the motor (kWh) $\overline{kWh}_{WdYr} =$ estimated annual weekday energy consumption (kWh) $\overline{kWh}_{WEdYr} =$ estimated annual weekend day energy consumption Calculate the total annual energy consumption of the supply and exhaust fan motors. \begin{equation} \overline{kWh}_{T,ann} = \overline{kWh}_{supply} + \overline{kWh}_{exhaust} \end{equation} Where, $\overline{kWh}_{T,ann} =$ estimated annual energy consumption of the fan motors (kWh) $\overline{kWh}_{supply} =$ esimated annual energy consumption of the supply fan motor (kWh) $\overline{kWh}_{exhaust} =$ estimated annual energy consumption of the exhaust fan motor (kWh) Further Reading For general information on Option A M&V guides, please read section 4.2 (starts on page 23) of “M&V Guidelines: Measurement and Verification for Performance-Based Contracts Version 4.0” from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2016/01/f28/mv_guide_4_0.pdf#page=23 ASHRAE (2020) “2020 ASHRAE Handbook-HVAC Systems and Equipment” Chapter 26. CUNY Building Performance Lab (May 2020). “Quantification of Energy Savings from Implementing Building Re-tuning Recommendations.” (pp. 21–22). New York, NY: Department of Citywide Administrative Services. Footnotes CUNY Building Performance Lab. (n.d.). Quantification of Energy Savings from Implementing BuildingRe-tuning Recommendations (pp. 21–22) [Review of Quantification of Energy Savings from Implementing Building Re-tuning Recommendations]. DCAS. ↩︎ $kWh = kW * h$, where $h = 1$ ↩︎

This calculation methodology is used to estimate a full year of sensible and latent heat transfer in an energy recovery ventilation (ERV) system. This methodology assumes …


Cooling Tower Fans Energy Consumption Calculation Methodology and Calculator
Introduction This methodology applies to evaporative cooling towers and the ECM is the installation of VFDs on the fan motors. In the pre-retrofit condition, a single- or two-speed fan in each cooling tower cell is run at a constant speed. There are several operating modes for a cooling tower, based upon how much variation is possible with the fan speeds. Cells are turned on or off depending on how much cooling is needed in the building. With two-speed fans, operational optimization occurs by staging each cell to turn on sequentially at low speed until all cells are on, and then begin turning the fans to full speed as the load increases. With single-speed fans, each cell is turned on as the load increases. In a retrofit with VFDs, the fans in all cells are run simultaneously and their speed is modulated based on the cooling load. As fan power is the cube of the fan speed, energy can be saved by running the fans at lower speeds. The speed modulation is controlled in three possible modes: To keep the condenser water entering temperature constant To keep the approach temperature constant To minimize overall system power consumption. This methodology only covers the measurement of energy consumption with respect to maintaining a constant condensing water entering temperature. Regardless of the operating sequence of the cells or the speed of the fans, there is usually a minimum water flow per cell and minimum flow per chiller that must be maintained. This guide assumes that the pre- and post-retrofit flow rates through the cooling tower do not change, as would be expected if a VFD was installed on the condenser water pump at the same time as the VFDs on the fans. Calculators Table 1. Calculators for Cooling Tower Fans Energy Consumption Calculator (Downloadable Files) Description Required Data To Use This Calculator Constant-speed or single-speed cooling tower fans energy consumption.xlsx Uses motor runtime data in seconds per hour from the cooling tower fan motor. Spot measurements of true RMS power is also required. Hourly motor runtime (seconds) One-time true RMS power (kW) Outdoor air temperature (F) Relative humidity (%) Constant or two-speed cooling tower fans energy consumption.xlsx Uses electric current data as a proxy for power to estimate the annual energy consumption of the cooling tower fans. Spot measurements of voltage and power factor are required. Hourly current (Amps) True RMS power (kW) at different fan speeds Outdoor air temperature (F) Relative humidity (%) Variable-speed cooling tower fans energy consumption.xlsx Uses measured hourly kW data to calculate annual energy for a VS cooling tower fan Hourly true RMS power (kW) Outdoor air temperature (F) Relative humidity (%) Cooling Tower Fan Calculations Constant-speed or Single-speed Cooling Tower Fans Energy Consumption This calculation is for a cooling tower with constant-speed fans. Measured input data include spot measurements for true power and motor operational time per hour, as measured by motor on/off loggers on each fan in the tower. Convert seconds on per hour to average energy per hour (Worksheet: “Step 2. Energy Calcs”). Repeat for all fans and then sum to get a total for the cooling tower. Note that since the data loggers cannot be perfectly synced, the time stamp for the dataset for each fan will be different. The workbook time-aligns the datasets. \begin{equation} \overline{E}_{f}(t) = \frac{On_f(t)*P_f}{3600} \end{equation} \begin{equation} \overline{E}(t) = \sum_{f=1}^{F} \overline{E}_{f}(t) \end{equation} Where, $\overline{E}_{f}(t) =$ Average hourly fan motor energy on for each fan, f, kWh $t =$ Time index $On_{f}(t) =$ Measured time that motor is on for each fan, f, seconds $P_{f} =$ One-time power measurement for each fan, f, kW $\overline{E}(t) =$ Total average energy of all fan motors, kWh $F =$ Total number of fans Wet-bulb temperature is calculated from the measured dry-bulb temperature and measured relative humidity with the following empirical equation (Worksheet: “Step 3 Wetbulb Calcs”)1. \begin{equation} T_{wb} = T_{db}tan^{-1}[0.151977(RH+8.313659)^{1/2}] \end{equation} \begin{equation*} +tan^{-1}(T_{db}+RH) \end{equation*} \begin{equation*} -tan^{-1}(RH-1.676331)+0.00391838(RH)^{3/2} \end{equation*} \begin{equation*} *tan^{-1}(0.023101*RH) - 4.686035 \end{equation*} Where, $T_{wb} =$ Wet-bulb temperature, C $T_{db} =$ Dry-bulb temperature, C $RH =$ Relative Humidity, % To model the total fan energy at different wet-bulb temperatures, a second-order polynomial regression model of total fan energy as a function wet-bulb temperature is fit (Worksheet: “Step 4 Regression”). \begin{equation} E(T_{wb}) = a*T_{wb}^{2} + b*T_{wb} + c \end{equation} Where, $E(T_{wb}) =$ Average hourly fan energy, kWh $a,b,c =$ Regression Coefficients Calculate operating hours (Worksheet: “Step 5 Daily Op Hrs”). \begin{equation} On(t) = \begin{cases} 1 & \text{if } \overline{E}(t) 0\\ 0 & \text{if } \overline{E}(t) = 0 \end{cases} \end{equation} \begin{equation} \overline{On}_{d,h} = \begin{cases} 1 & \text{if } \overline{E}(n) 0 \text{ for any } n \in N(d,h) \\ 0 & 0 \end{cases} \end{equation} Where, $On(t) =$ Cooling tower fans are on, binary $\overline{On}_{d,h} =$ Cooling tower is on for a given day of the week, d, and hour of the day, h, binary $N(d,h) =$ Total number of measured data points that fall on day of week, d, and hour of the day, h $n \in N(d,h) =$ Index for the subset of measured data points that fall on day of week, d, and hour of the day, h Calculate energy used for full year for each fan (Worksheet: “Step 6 Results”). \begin{equation} E = \sum_{t=1}^{8760} \overline{On}_{d,h}(t) * CoolingSeason(t) * E(T_{wb}(t)) \end{equation} Where, $E =$ Annual energy, kWh $CoolingSeason(t) =$ Does the given hour, t, fall within the cooling season, binary Constant or Two-speed Cooling Tower Fans Energy Consumption This calculation is for a cooling tower with constant-speed fans. Measured input data include hourly average current (in Amps) as directly measured by current transformers, and spot measurements for true power for each fan in the cooling tower. Total energy for each hour (Worksheet: “Step 2 Energy Calcs”). Since the measured current (Amps) is the average for an hour, Equation 10 yields the average energy per hour (kWh) assuming voltage is constant. \begin{equation} \overline{E}_{f}(t) = \frac{i_{f}(t) * P_{f}}{I_{f}} \end{equation} \begin{equation} \overline{E}(t) = \sum_{f=1}^{F} \overline{E}_{f}(t) \end{equation} Where, $\overline{E}_{f}(t) =$ Average hourly fan motor energy on for each fan, f, kWh $i_{f}(t) =$ Average hourly current for each fan, f, Amps $t =$ Time index $P_{f} =$ One-time power measurement for each fan, f, kW $I_{f} =$ One-time current measurement for each fan, f, Amps $\overline{E} =$ Total average energy of all fan motors, kWh $F =$ Total number of fans in the cooling tower The remainder of the workbook is the same as the on/off logger workbook, and hence uses Equations 3 through 8 to calculate the total annual energy. Variable-speed Cooling Tower Fans Energy Consumption This calculation is for a cooling tower with variable-speed fans. Measured input data is average hourly power draw (in kW) as measured by a DENT data-logging power logger for one fan in the cooling tower. It is assumed that all the remaining fans are run at the same speed. Total energy for each hour (Worksheet: “Step 2 Energy Calcs”). Since the measured power value (kW) is the average for an hour, it is equivalent to the energy for the hour (kWh). \begin{equation} \overline{E}(t) = \overline{E}_{1}(t) * F \end{equation} Where, $\overline{E}_{1}(t) =$ Average hourly fan motor energy for the measured fan, kWh $\overline{E} =$ Total average energy of all fan motors, kWh $F =$ Total number of fans in the cooling tower $t =$ Time index The remainder of the workbook is the same as the on/off logger workbook, and hence uses Equations 3 through 8 to calculate the total annual energy. Further Reading For more information on the different types of fans found in AHU systems, please read “Application of Fans in Commercial HVAC Equipment” from the Carrier Corporation: https://www.utcccs-cdn.com/hvac/docs/1001/Public/0F/04-581070-01.pdf For more information of the different types of motors that can be used in an AHU retrofit, please read Chapter 7 (starts on page 91) of the Premium Efficiency Motor Selection and Application Guide from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2014/04/f15/amo_motors_handbook_web.pdf#page=91 For general information on Option A M&V guides, please read section 4.2 (starts on page 23) of “M&V Guidelines: Measurement and Verification for Performance-based Contracts Version 4.0” from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2016/01/f28/mv_guide_4_0.pdf#page=23 Footnotes Stull, R., “Wet-Bulb Temperature from Relative Humidity and Air Temperature”, J. of the AmericanMeteorological Society, Nov 2011, pp. 2267-2269 ↩︎


Fan Motor Energy Consumption Calculation Methodology and Calculator
Introduction Calculators Table 1. Fan motor energy calculators Calculator (Downloadable Files) Description Required Data To Use This Calculator Constant-speed, constant-volume single-speed fan energy calculator.xlsx Uses motor runtime (in seconds) and true RMS power (kW) data to estimate annual energy consumption of a CSCV single-speed fan motor. This calculator can work with data from two fans, e.g., if you measured a supply and return fan in an AHU use this calculator to estimate the total annual energy consumption of the AHU. Data from both fans must be in the same format. Hourly motor runtime (seconds) One-time true RMS power (kW) Constant-speed, constant-volume two-speed fan energy calculator.xlsx Uses hourly current data (in amperes) and true RMS power (kW) data to estimate annual energy consumption of a CSCV two-speed fan motor. This calculator can work with data from two fans, e.g., if you measured a supply and return fan in an AHU use this calculator to estimate the total annual energy consumption of the AHU. Data from both fans must be in the same format. Hourly current (amperes) One-time true RMS power (kW) Variable-speed, variable-volume fan energy calculator.xlsx Uses hourly true RMS power to calculate hourly energy consumption then estimate the annual energy consumption of a VSVV fan motor. This calculator can work with data from two fans, e.g., if you measured a supply and return fan in an AHU use this calculator to estimate the total annual energy consumption of the AHU. Data from both fans must be in the same format. Hourly true RMS power (kW) Hourly outside air temperature (F) Fan Motor Calculations Constant-speed, constant-volume single-speed fan energy calculations This calculation tool is for a constant speed, constant volume system. Measured input data include spot measurements for true power and motor operational time per hour, as measured by motor on/off loggers for the supply and return fans in the Fan Motor. Convert seconds fan is on per hour to percent fan is on per hour (Worksheet: “Step 2. Percent Runtime Calc”) for supply and return fans. \begin{equation} \%FanOn_{f}(t_{f}) = \frac{On_{f}(t_{f})}{3600} \end{equation} Where, $\hspace{5mm} \%FanOn_{f}(t_{f}) =$ Percent of an hour that the motor is on for either supply or return fan, f, % $\hspace{5mm} On_{f}(t_{f}) =$ Measured time that motor is on for either supply or return fan, f, in seconds $\hspace{5mm} t_{f} =$ Index for each measured data point for either supply or return fan, f Average % hour motor is on for each hour, h, of each day of the week, d (Worksheet: “Step 3. Daily Avg Runtime Calcs”). \begin{equation} \overline{\%FanOn}_{d,h,f} = \frac{\sum_{n_{f}}^{N_{f}(d,h)} \%FanOn_{f}(N_{f})}{N_{f}(d,h)} \end{equation} Where, $\overline{\%FanOn}_{d,h,f} =$ Average % time motor is on per hour for given day of week, d, and hour of day, h, for either supply of return fan, f, % $N_{f}(d,h) =$ Total number of measured data points that fall on day of week, d, and hour of day, h, for either supply or return fan, f $n_{f} \in t_{f}(d,h) =$ Index for the subset of measured data points that fall on day of week, d, and hour of the day, h, for either supply or return fan Find average hours per day fan is on (Worksheet: “Step 4. Results”). \begin{equation} \overline{HrsOn}_{d,f} = \sum_{h=0}^{23} \overline{\%FanOn}_{d,h,f} \end{equation} Where, $\overline{HrsOn}_{d,f} =$ Average hours per day for given day of week, d, for either supply or return fan, f, hours Calculate energy used for the simulation period that users input for each fan (Worksheet: “Step 4. Results”). \begin{equation} E_{f} = \sum_{d=1}^{7} \overline{HrsOn}_{d,f} * operating \hspace{2mm} weeks \hspace{2mm} per \hspace{2mm} year * P_{f} \end{equation} Where, $E_{f} =$ Annual energy for either supply or return fan, f, kWh $P_{f} =$ Measured power for either supply or return fan, f, kW Total energy used by Fan Motor (Worksheet: “Step 4. Results”). \begin{equation} E = E_{supply} + E_{return} \end{equation} Where, $E =$ Total energy usage for the Fan Motor, kWh Constant-speed, constant-volume two-speed fan energy calculations This calculation tool is for VFD-controlled fans that are operated at two speeds, as well as for a constant speed, constant volume system. Measured input data include hourly average current (in Amps), as directly measured by current transformers, and spot measurements for true power at both high and low speed operation for the supply and return fans in the Fan Motor. If the tool is used for a constant speed, constant volume system, then set the low speed input data to zeroes and enter the all the input data for high speed. Convert seconds fan is on per hour to percent fan is on per hour (Worksheet: “Step 2. Percent Runtime Calcs”) for supply and return fans. \begin{equation} \%FanOn_{high,f}(t_{f}) = \begin{cases} 100\% & \text{if } i_{high,f} * (1+\varepsilon) \begin{equation} \%FanOn_{low,f}(t_{f}) = \begin{cases} 100\% & \text{if } i_{f}(t_{f}) Where, $\%FanOn_{high,f}(i) =$ Percent of an hour that motor is running at high speed for either supply or return fan, f, % $\%FanOn_{low,f}(i) =$ Percent of an hour that motor is running at low speed for either supply or return fan, f, % $i_{f}(t_{f}) =$ Measured current for either supply or return fans, f, Amps $t_{f} =$ Index for each measured data point for either supply or return fans, f, datasets $i_{high,f} =$ One-time measured current at high speed setpoint for either supply or return fan, f, Amps $i_{low,f} =$ One-time measured current at the low speed setpoint for either supply or return fan, f, Amps $\varepsilon =$ Error tolerance to classify current as representing high speed or low speed operation Average % hour motor is on for each hour of each day of the week (Workseet: “Step 3 Daily Avg Runtime Calcs”). \begin{equation} \overline{\%FanOn}_{s,d,h,f} = \frac{\sum_{n_f=1}^{N_{f}(d,h)} \%FanOn_{s,f}(n)}{N_{f}(d,h)} \end{equation} Where, $\overline{\%FanOn}_{s,d,h,f} =$ Average % time motor is at either low speed or high speed setpoint, s, per hour for given day of wekk, d, and hour of the day, h, for either supple of return fan, % $N_{f}(d,h) =$ Total number of measured data points that fall on day of week, d, and hour of day, h, for either supply or return fan, f $n_{f} \in i_{f}(d,h) =$ Index for subset of measured data points that fall on day of week, d, and hour of day, h, for either supply or return fan, f Find average hours per day fan is on (Worksheet: “Step 4. Results”). \begin{equation} \overline{HrsOn}_{s,d,f} = \sum_{h=0}^{23} \overline{\%FanOn}_{s,d,h,f} \end{equation} Where, $\overline{HrsOn}_{s,d,f} =$ Average hours per day for given day of week, d, for either supply or return fan, f, hours Calculate energy used for full year for each fan (Worksheet: “Step 4. Results”). \begin{equation} E_{f} = \sum_{d=1}^{7} (\overline{HrsOn}_{low,d,f} * P_{low,f} + \overline{HrsOn}_{high,d,f} * P_{high,f}) * 52 [weeks \hspace{2mm} per \hspace{2mm} year] \end{equation} Where, $E_{f} =$ Annual energy for either supply or return fan, f, kWh $P_{s,f} =$ Measured power for either the low speed or high speed setpoint, s, and for either supply or return fan, f, kW Total energy used by Fan Motor (Worksheet: “Step 4. Results”). \begin{equation} E = E_{supply} + E_{return} \end{equation} Where, $E =$ Total energy usage for the Fan Motor, kWh Variable-speed, variable-volume fan energy calculations This calculation tool is for VFD-controlled fans that are operated at different speeds proportional to the heating/cooling load. Because the heating/cooling load of a facility is mainly affected by outdoor air temperature (OAT), this data must be collected as well. Measured input data include average hourly power draw (kW) and average hourly OAT. Perform second-order polynomial regression analysis of true RMS power as a function of OAT. (Worksheet: “Step 3. Regression”) for supply and return fans. \begin{equation} P_{f}(OAT) = a*OAT^{2} + b*OAT + c \end{equation} Where, $P_{f} =$ Average hourly true RMS Power for either supply or return fan, f, kW $a,b,c =$ Regression coefficients $OAT_{f} =$ Outdoor air temperature for either supply or return fan, f Determine if the supply and return motors are on or off at each measurement interval based on the input true RMS power values (Worksheets: “Step 4. Schedule Calcs”). \begin{equation} On_{f}(t_{f}) = \begin{cases} 1 & \text{if } P_{f}(t_{f}) 0\\ 0 & otherwise \end{cases} \end{equation} Where, $P_{f}(t_{f}) =$ Measured power $On_{f}(t_{f}) =$ Motor is on at time, $$t_{f}$$ for either supply or return fan, f, binary Average hourly % motor is on for each hour of each day of the week, for supply and return fan motors (Worksheet: “Step 5. Daily Avg Schedule Calc”). \begin{equation} \overline{\%FanOn}_{d,h,f} = \frac{\sum_{n_{f}=1}^{N_{f}(d,h)} On_{f}(t_{f})}{N_{f}(d,h)} \end{equation} Where, $\overline{\%FanOn}_{d,h,f} =$ Average % time motor is on per hour for given day of week, d, and hour of day, h, for either supply or return fan, f, % $N_{f}(d,h) =$ Total number of measured data points that fall on day of week, d, and hour od day, h, for either supply or return fan, f $n_{f} \in t_{f}(d,h) =$ Index for subset of measured data points that fall on day of week, d, and hour of day, h, for either supply or return fan, f Calculated energy (kWh) every hour based on normalized annual OAT for the supply and return fan motors (Worksheet: “Step 6. Energy Calcs,” column F & G). \begin{equation} E_{f} = \sum_{t=1}^{8760} P_{f}(OAT'(t))*\overline{\%FanOn}_{d,h,f}(t) \end{equation} Where, $E_{f} =$ Annual energy usage for either supply or return fan, f, kWh $OAT'(t) =$ Climate normal outdoor air temperature from National Weather Service at station closest to site, F Total energy used by Fan Motor (Worksheet: “Step 7. Results”). \begin{equation} E = E_{supply} + E_{return} \end{equation} Where, $E =$ Total energy usage for the Fan Motor, kWh


Lighting Plant and Systems Energy Consumption Calculation Methodology and Calculator
Introduction The calculation tools developed by CUNY BPL are used to calculate annual energy consumption and not for estimating savings. All calculation tools start by using input data (lighting runtime, AC current, etc.) to calculate hourly energy (kWh). Then data is averaged by hour of day and day of the week to get an approximation of how light fixtures operate during any hour of the week. Weekends and weekdays are extrapolated and summed to obtain a full-year estimate. To calculate savings, use the calculation tools with pre- and post-retrofit data and compare the energy consumption results. The calculation tools will extrapolate data to a full year regardless of how much input data is used, but a minimum of six (6) weeks of data at one-hour intervals is required to adhere to Measurement and Verification standards. If the total fixture inventory for the project is known, data can be used by the calculation tools to determine how much of the lighting load was directly measured, but this data is not necessary for the calculation tools to work. This is useful for someone who only measured a sample of fixtures as part of a sampling plan and wants to compare the annual estimates to the total lighting load. All lighting calculation tools generate an average hourly energy schedule using the input data. The schedule can be used to determine the interactive heating and cooling effects associated with the lighting retrofit but this requires separate analysis. A.1, A.2 and A.3 are the methodologies used when measuring electricity with data loggers and power meters to determine the annual energy consumption estimate of an electrical distribution system. A.4 is the methodology used when measuring lighting runtime (operating schedule) to determine the annual energy consumption estimate of a lighting fixture system. Calculators Table 1. Lighting energy calculators Calculator (Downloadable Files) Description Required Data To Use This Calculator Lighting True RMS Power Output from Electric Panelboard.xlsx Uses the runtime and power of the panelboard to calculate the annual anergy consumption of a lighting electrical distribution system. Hourly lighting runtime Expected fixture wattage Fixture counts True RMS Power (total power draw) (kW) Lighting Electrical Current Output from Electric Panelboard.xlsx Uses voltage measurements alongside power, circuit amperage and current from the electrical panelboard to measure the total energy output from the system. Circuit voltage (V) Power factor (kW) Hourly current (amps) Lighting Electrical Current from Circuit Breakers.xlsx Uses voltage measurements alongside power, circuit amperage and current from circuit breakers to measure the total energy output from the system. Circuit voltage (V) Power factor (kW) Hourly current (amps) Lighting Inventory and Operating Schedule.xlsx Uses the panel energy use to calculate the operating schedule of the system. Lighting Panel Total Energy Use (kW) Lighting Energy Consumption A.1 Lighting True RMS Power Output from Electric Panelboard The following equations are used to calculate the annual energy consumption of a lighting electrical distribution system where energy in kilowatt hours (kWh) is measured at the output end of an electrical panelboard or switchgear. It is assumed that data is collected for six (6) weeks at one-hour intervals with a data-logging power meter that has the capacity to measure three-phase power. Find hourly average energy use for each hour of each day of the week (Worksheet: “Step 2. Avg Energy Calcs,” column J.) \begin{equation} \overline{kWh}_{d,h} = \frac{\sum_{1}^{N_{f}(d,h)} kWh_{n}}{N_{f}(d,h)} \end{equation} Where, $\overline{kWh}_{d,h} =$ Average energy of each hour for each day of the week (in kWh) $kWh_{n} =$ Measured hourly energy kWh from the data-logging power logger (in kWh) $N_{f}(d,h) =$ Total number of measuremed data points that fall on day of week, d, and hour the day, h Find total daily energy consumption (Worksheet: “Step 3. Results,” column C, “Step 3. Hourly Results.") \begin{equation} \overline{kWh}_{d} = \sum_{h = 0}^{23} \overline{kWh}_{d,h,n} \end{equation} Where, $\overline{kWh}_{d} =$ Sum of energy consumption for each day of the week (in kWh) $\overline{kWh}_{d,h} =$ Average energy of each h hour for each day of the week (in kWh) $h =$ Hour of the day where 0 is 12:00 a.m. and 23 is 11:00 p.m. Calculate the average energy consumption for weekdays (Worksheet: “Step 3. Results,” cell D3.) \begin{equation} \overline{kWh}_{Wd} = \frac{\sum_{d = 2}^{6} \overline{kWh}_{w,d}}{5} \end{equation} Where, $\overline{kWh}_{Wd} =$ Average energy consumption for weekdays (in kWH) $\overline{kWh}_{w,d} =$ Average energy of each n weekday (in kWh) $d =$ day of week: (2 = Monday, 3 = Tuesday, ... 6 = Friday) Calculate the average energy consumption for weekend days (Worksheet: “Step 3. Results,” cell D6.) \begin{equation} \overline{kWh}_{WEd} = \frac{\overline{kWh}_{we,1} + \overline{kWh}_{we,7}}{2} \end{equation} Where, $\overline{kWh}_{WEd} =$ Average energy consumption for each day of the week (in kWh) $\overline{kWh}_{we,d} =$ Average energy of each n weekend day (in kWh) $d =$ Day of week: (7 = Saturday, 1 = Sunday) Calculate the annual weekday energy consumption (Worksheet: “Step 3. Results,” cell E3.) \begin{equation} \overline{kWh}_{WdYr} = \overline{kWh}_{Wd} * (261 \hspace{2mm} weekdays \hspace{2mm} per \hspace{2mm} year - X) \end{equation} Where, $\overline{kWh}_{WdYr} =$ Annual weekday energy consumption (in kWh) $\overline{kWh}_{Wd} =$ Average weekday energy consumption (in kWh) $X =$ Number of weekdays that are adjusted to use weekend day average energy consumption Calculate the total weekend day energy consumption (Worksheet: “Step 3. Results,” cell E6.) \begin{equation} \overline{kWh}_{WEdYr} = \overline{kWh}_{WEd} * (104 \hspace{2mm} weekend \hspace{2mm} days \hspace{2mm} per \hspace{2mm} year + X) \end{equation} Where, $\overline{kWh}_{WEdYr} =$ Annual weekend day energy consumption (in kWh) $\overline{kWh}_{Wd} =$ Average weekday day energy consumption (in kWh) $X =$ Number of weekdays that are adjusted to use weekend day average energy consumption Calculate total annual estimate energy consumption (Worksheet: “Step 3. Results,” cell F3.) \begin{equation} \overline{kWh}_{anm} = \overline{kWh}_{WdYr} + \overline{kWh}_{WEdYr} \end{equation} Where, $\overline{kWh}_{ann} =$ Annual energy consumption (in kWh) $\overline{kWh}_{WdYr} =$ Annual weekday energy consumption (in kWh) $\overline{kWh}_{WEdYr} =$ Annual weekend day energy consumption (in kWh) If more than one electric panel or switchgear was measured, sum the annual energy consumption of all panels to find the total energy consumption of the electrical distribution system. \begin{equation} \overline{kWh} = \overline{kWh}_{{n}_{1}} + \overline{kWh}_{{n}_{2}} + ... \end{equation} Where, $\overline{kWh} =$ Total energy consumption for the electrical distribution system (in kWh) $\overline{kWh}_{n} =$ Total energy consumption for each panel or switchgear(in kWh) $n =$ Number of panels or switchgear measured A.2 Lighting Electrical Current Output from Electric Panelboard Lighting fixtures generally require single-phase power to operate but electrical distribution systems are commonly three-phase. This methodology only applies to a three-phase, four wire system (wye configuration), additionally the panelboard load must be balanced (i.e., all three electrical lines, or phases, must have the same current and line-to-neutral voltage.) For an unbalanced load, where voltage and current are not equal across the three lines, energy should be measured directly with a data-logging power logger capable of measuring a three-phase system, see section A.1. To estimate the energy consumption of the panelboard, including all fixtures served by it, current should be measured for all three electrical lines of the three-phase system. Current data should be at one-hour intervals and data should consist of an average sample of measurements1 for each one-hour interval. Power factor, line-to-line voltage, and true RMS power can be obtained from spot measurements with a handheld power meter. CUNY BPL recommends taking multiple spot measurements of those variables and averaging them (e.g., measure power factor at least three times at five-minute intervals and calculate the average), see equation (9). The average of the spot measurements helps reduce measurement uncertainty and should be used as inputs to the calculation tools. Equation (9) should be applied to power factor, voltage, and true RMS power. \begin{equation} \overline{PF} = \frac{PF_{t1} + PF_{t2} + PF_{t3} + PF_{tx}}{x} \end{equation} Where, $\overline{PF} =$ Average of measured power factor $PF =$ Spot measurement of power factor at the panelboard $t1 =$ First measurement $t2 =$ Second measurement, at least five minutes after the first measurement $t3 =$ Third measurement, at least five minutes after the second measurement $x =$ Number of spot measurements taken, at least five minutes apart \begin{equation} {V}_{avg,LL} = \frac{V_{t1}+V_{t2}+V_{t3}+V_{tx}}{x} \end{equation} Where, $V_{avg,LL} =$ Average line-to-line voltage $V_{t1} =$ First measurement of voltage $V_{t2} =$ Second measurement of voltage, at least five minutes after the first measurement $V_{t3} =$ Third measurement of voltage, at least five minutes after the second measurement $x =$ Number of spot measurements taken, at least five minutes apart Find the average current of the electrical distribution system for each hour interval. Current of all three phases is measured every hour, in this step the average current of the panelboard is calculated for each hour interval. \begin{equation} I_{h,avg} = \frac{I_{1}+I_{2}+I_{3}}{3} \end{equation} Where, $I_{h,avg} =$ Average current for each hour interval (in Amps) $I_{1} =$ Hourly average current of line 1 (in Amps) $I_{2} =$ Hourly average current of line 1 (in Amps) $I_{3} =$ Hourly average current of line 3 (in Amps) Equation 11 calculates the three-phase power of the panelboard if line-to-line voltage is measured. If line-to-neutral voltage is measured (from hot wire to ground) the square root of 3 should be replaced with 3 and the line-to-neutral voltage should be used. Calculate three-phase power for each hour interval using the results from equation (8), (9) and (10) (i.e., average current for each hour interval, average voltage, and average power factor). (Worksheet: “Step 2. Power Calcs,” column E, G, I.) \begin{equation} \overline{kW}_{h,3P} = \frac{\sqrt{3} * I_{h,avg} * V_{LL,avg} * PF}{1000} \end{equation} Where, $\overline{kW}_{h,3P} =$ Hourly three-phase power draw of the panelboard (in kW) $I_{h,avg} =$ Average current for each hour interval (in Amps) $V_{LL,avg} =$ Measured average line-to-line voltage (in V) $PF =$ Measured average power factor \begin{equation} \overline{kW}_{h,3P} = \sum_{n=1}^{3} \overline{kW}_{h,n} \end{equation} Where, $\overline{kW}_{h,3P} =$ Hourly three-phase power draw of the panelboard (in kW) $\overline{kW}_{h,n} =$ Hourly single-phase power for electrical line n (in kW) -- Calculate average energy consumption for each hour of each day of the week (Worksheet: “Step 3. Avg Energy Calcs,” column C.) This equation helps to reduce the amount of data points to a week by taking the average of each hour for a given day of the week. In this step the hourly power draw (kW) gets converted to hourly energy consumption (kWh) because data is in one-hour intervals. kWh = kW ∗ h, where h = 1. \begin{equation} \overline{kWh}_{d,h} = \frac{\sum_{1}^{N_{f}(d,h)} kW_{h,3P}}{N_{f}(d,h)} \end{equation} Where, $\overline{kWh}_{d,h} =$ Average energy consumption for each hour of each day of the week (in kW) $\overline{kW}_{h,3P} =$ Hourly three-phase power draw of the panelboard (in kW) $N_{f}(d,h) =$ Total number of data points that fall on day of week, d, and hour of the day, h Calculate total hourly energy consumption for a given day of the week (Worksheet: “Step 4. Results,” column C.) \begin{equation} \overline{kWh}_{d,w} = \frac{\sum_{h=0}^{23} \overline{kWh}_{d,h}}{h} \end{equation} Where, $\overline{kWh}_{d,w} =$ Average hourly energy consumption for a given day of the week of the three-phase panelboard (in kWh) $\overline{kWh}_{d,h} =$ Average energy consumption for each hour of each day of the week (in kWh) $h =$ Hour of the day where 0 is 12:00 a.m. and 23 is 11:00 p.m. Calculate the average energy consumption for weekdays (Worksheet: “Step 4. Results,” cell D3.) \begin{equation} \overline{kWh}_{Wd} = \frac{\sum_{d=2}^{6} \overline{kWh}_{w,d}}{5} \end{equation} Where, $\overline{kWh}_{Wd} =$ Average energy consumption for weekdays (in kWh) $\overline{kWh}_{wd,n} =$ Average hourly energy consumption of each n weekday (in kWh) $d =$ Day of week (2 = Monday, 3 = Tuesday, ..., 6 = Friday) $24 =$ Constant, hours per day $5 =$ Constant, weekdays per week Calculate the average energy consumption for weekend days (Worksheet: “Step 4. Results,” cell D6.) \begin{equation} \overline{kWh}_{WEd} = \frac{\overline{kWh}_{we,1} + \overline{kWh}_{we,7}}{2} \end{equation} Where, $\overline{kWh}_{WEd} =$ Average energy consumption for a weekend day (in kWh) $\overline{kWh}_{we,n} =$ Average energy consumption of each n weekend day (in kWh) $n =$ Day of week (7 = Saturday, 1 = Sunday) $2 =$ Constant, weekends per week Calculate the total annual weekday energy consumption (Worksheet: “Step 4. Results,” cell E3.) \begin{equation} \overline{kWh}_{WdYr} = \overline{kWh}_{Wd} * (261-X) \end{equation} Where, $\overline{kWh}_{WdYr} =$ Estimated annual weekday energy consumption (in kWh) $\overline{kWh}_{Wd} =$ Average energy consumption for weekdays (in kWh) $X =$ Number of weekdays that are considered holidays and adjusted to weekend day average energy consumption $261 =$ Constant, number of weekdays per year Calculate the total annual weekend day energy consumption (Worksheet: “Step 4. Results,” cell E6.) \begin{equation} \overline{kWh}_{WEdYr} = \overline{kWh} * (104+X) \end{equation} Where, $\overline{kWh}_{WEdYr} =$ Annual weekend day energy consumption (in kWh) $\overline{kWh}_{WEd} =$ Average weekend day energy consumption (in kWh) $X =$ Number of weekdays that are considered holidays and adjusted to weekend day average energy consumption $104 =$ Constant, number of weekend days per year Calculate total annual energy consumption of the panelboard \begin{equation} \overline{kWh}_{ann} = \overline{kWh}_{WdYr} + \overline{kWh}_{WEdYr} \end{equation} Where, $\overline{kWh}_{ann} =$ Estimated annual energy consumption of the panelboard (in kWh) $\overline{kWh}_{WdYr} =$ Estimated annual weekday energy consumption (in kWh) $\overline{kWh}_{WEdYr} =$ Estimated annual weekend day energy consumption (in kWh) If more than one panelboard was measured sum the annual energy consumption of all panels to find the total energy consumption of all measured panelboards. \begin{equation} \overline{kWh} = \overline{kWh}_{{n}_{1}} + \overline{kWh}_{{n}_{1}} + ... \end{equation} Where, $\overline{kWh} =$ Total energy consumption of all measured panelboards (in kWh) $\overline{kWh}_{n} =$ Total energy consumption for each panelboard (in kWh) $n =$ Number of panelboards measured A.3 Lighting Electrical Current from Circuit Breakers Lighting fixtures generally require single-phase power to operate but electrical distribution systems are commonly three-phase. When measuring individual circuits of a panelboard it is important to know what phase the circuit is connected to. This is because the proper line-to-neutral connection is required to accurately measure voltage for that circuit. The calculation tool requires the phase of the circuit to be specified to calculate annual energy consumption. If multiple circuits are measured and are connected to the same phase, then only the voltage of that phase is necessary Additionally, the user should note if the panelboard is balanced (i.e., all three electrical lines, or phases, must have the same current and line-to-line voltage.) If the panelboard is not balanced, then it must be specified in the calculation tool (see worksheet ‘Step 1.1 Circuit Raw Data’) The following equations are used to calculate the annual energy consumption of a lighting electrical distribution system where AC current is measured at the output of circuit breakers in an electrical panelboard. AC current should be measured using a data logger with current transformers (e.g., Onset HOBO 4-channel analog logger and the Onset CTV-x current transformer sensors) for one or more circuit breakers; a group of circuits can be measured with a single transformer. Current data should be at one-hour intervals and data should be averaged with a sample of measurements1 for each one-hour interval. Voltage is obtained from spot measurements (i.e., measured one time) with a power meter at the circuit breakers. It is assumed that multiple spot measurements are taken and averaged (e.g., measure line-to-neutral voltage for a circuit breaker three times at five-minute intervals and calculate the average) see equation (20). The average value should be used with these equations to reduce measurement uncertainty. In this scenario, the line-to-neutral voltage is measured for a single circuit. If measuring multiple circuits be sure to take multiple spot measurements of line-to-neutral voltage for all circuits. \begin{equation} V_{LN,avg} = \frac{V_{t1,n} + V_{t2,n} + V_{t3,n} + V_{tx,n}}{x} \end{equation} Where, $n =$ The electrical line that was measured of the three-phase system $V_{avg,n} =$ Average line-to-neutral voltage of a circuit in electrical line n $V_{t1,n} =$ First measurement of voltage for electrical line n $V_{t2,n} =$ Second measurement of voltage for electrical line n, at least five minutes after the first measurement $V_{t2,n} =$ Third measurement of voltage for electrial line n, at least five minutes after the second measurement $x =$ Number of spot measurements taken, at least five minutes apart For each circuit or group of circuits measured, calculate average power for each hour interval (Worksheet: “Step 2. Power Calcs.”) Power is calculated using line-to-neutral voltage and current of the circuit. \begin{equation} \overline{kW}_{h,n} = \frac{I_{n} * V_{LN,avg}}{1000} \end{equation} Where, $\overline{kW}_{h,n} =$ Average hourly power for a circuit n (in kW) $I_{n} =$ Measured average houry current for a circuit (in Amps) $V_{I,N,avg} =$ Measured average line-to-neutral voltage for a circuit (in V) Calculate average energy use for each hour of each day of the week (Worksheet: “Step 3. Avg Energy Calcs, column C, D, E, F.”) In this step the hourly power draw (kW) gets converted to hourly energy consumption (kWh) because data is in one-hour intervals. kWh = kw * h, where h = 1. \begin{equation} \overline{kWh}_{d,h,c} = \frac{\sum_{1}^{N_{f}(d,h)} kW_{h}}{N_{f}(d,h)} \end{equation} Where, $\overline{kWh}_{d,h,c} =$ Average energy of each hour for each day of the week for each circuit (in kWh) $kW_{h} =$ Total power at each hour of each day of each week (in kW) $N_{f} =$ Total number of measured data points that fall on day of week, d, and hour of the day, h Calculate the sum of average hourly energy of all circuits (Worksheet: “Step 3. Avg Energy Calc” column G.) \begin{equation} \overline{kWh}_{d,h,n} = \sum_{c=1}^{4} \overline{kWh}_{d,h,c} \end{equation} Where, $\overline{kWh}_{d,h} =$ Total average energy for all circuits of each hour for each day of the week (in kWh) $\overline{kWh}_{d,h,c} =$ Total average energy for each hour for each day of the week for each circuit (in kWh) $c =$ Circuit that was measured Calculate total daily energy consumption for a given day of the wekk (Worksheet: “Step 4. Results,” column C.) \begin{equation} \overline{kWh}_{d,w} = \sum_{n=0}^{23} \overline{kWh}_{d,h} \end{equation} Where, $\overline{kWh}_{d,w} =$ Total average energy for each day of the week (in kWh) $\overline{kWh}_{d,h} =$ Total average energy of each h hour for each day of the week (in kWh) $h =$ Hour of the day where 0 is 12:00 a.m. and 23 is 11:00 p.m. Calculate the average energy consumption for weekdays in a week for all circuits (Worksheet: “Step 4. Results,” cell D3.) \begin{equation} \overline{kWh}_{WdCT} = \frac{\sum_{n=2}^{6} \overline{kWh}_{d,w}}{5} \end{equation} Where, $\overline{kWh}_{WdCt} =$ Average energy on a weekday (in kWh) $\overline{kWh}_{d,w} =$ Average hourly energy for each n weekday of the week (in kWh) $n =$ Day of week (2 = Monday, 3 = Tuesday, ..., 6 = Friday) $24 =$ Hours per day Calculate the average energy consumption for weekend days in a week for all circuits (Worksheet: “Step 4. Results,” cell D6.) \begin{equation} \overline{kWh}_{WEdCT} = \frac{\overline{kWh}_{1,w} + \overline{kWh}_{7,w}}{2} \end{equation} Where, $\overline{kWh}_{WEdCT} =$ Average energy on a weekend day (in kWh) $\overline{kWh}_{d,w} =$ Average hourly energy of each circuit for each n weekend day (in kWh) $n =$ Day of week (7 = Saturday, 1 = Sunday) $24 =$ Hours per day Calculate the total annual weekday energy consumption (Worksheet: “Step 4. Results,” cell E3.) \begin{equation} \overline{kWh}_{WdYr} = \overline{kWh}_{Wd} * (261 \hspace{2mm} weekdays \hspace{2mm} per \hspace{2mm} year - X) \end{equation} Where, $\overline{kWh}_{WdYr} =$ Annual weekday energy consumption (in kWh) $\overline{kWh}_{Wd} =$ Average weekly weekday energy consumption (in kWh) $X =$ Number of weekdays that are considered holidays and adjusted to weekend day average energy consumption Calculate the total annual weekend day energy consumption (Worksheet: “Step 4. Results,” cell E6.) \begin{equation} \overline{kWh}_{WEdYr} = \overline{hWh}_{WEd} * (104 \hspace{2mm} weekend \hspace{2mm} days \hspace{2mm} per \hspace{2mm} year + X) \end{equation} Where, $\overline{kWh}_{WEdYr} =$ Annual weekend day energy consumption (in kWh) $\overline{kWh}_{WEd} =$ Average weekly weekend day energy consumption $X =$ Number of weekdays that are considered holidays and adjusted to weekend day average energy consumption Calculate total annual estimated energy consumption. \begin{equation} \overline{kWh}_{ann} = \overline{kWh}_{WdYr} + \overline{kWh}_{WEDYr} \end{equation} Where, $\overline{kWh}_{ann} =$ Annual energy consumption (in kWh) $\overline{kWh}_{WdYr} =$ Annual weekday energy consumption (in kWh) $\overline{kWh}_{WEdYr} =$ Annual weekend day energy consumption (in kWh) Equation (26) is the annual energy consumption of the measured circuits for a panelboard. If additional circuits were measured for the same panelboard with a different data logger be sure to consolidate the results (annual energy consumption) to obtain the total panelboard annual energy consumption. Additionally, if multiple panelboards were measured be sure to sum up the annual consumption of all panelboards to obtain the total system energy consumption. A.4 Lighting Inventory and Operating Schedule The following equations are used to calculate the annual energy consumption of a lighting fixture system. This methodology does not require electrical measurements, only lighting runtime (operating schedule) of the fixtures. Runtime data is collected with a light logger that detects when a light source turns on and off. If multiple fixture types operate with the same schedule the same runtime data can be used for calculations. This calculation tool can be used for different fixture types within a single space. For example, an office space with five different types of fixtures. The number of fixtures of each type must be known as well as the respective power draw (refer to the manufacturer specifications of the lamps and ballasts). Calculate power draw of the fixture type. \begin{equation} kW_{fix1} = \frac{N * W_{fix1}}{1000} \end{equation} Where, $kW_{fix1} =$ Total power draw of single fixture type 1 (in kW) $W_{fix1} =$ Wattage of fixture type 1 (in W) $N =$ Number of fixtures of that type with the same operating schedule Convert fixture runtime measurements from seconds per hour to percent per hour (Worksheet: “Step 2. Percent Runtime Calcs”). \begin{equation} \%_{int} = \frac{t_{int}}{3600} \end{equation} Where, $\%_{int} =$ Percent per hour the fixtures are on $t_{int} =$ Measured number of seconds the fixtures are on in each hour interval (in seconds) $3600 =$ Constant, number of seconds in one hour Find the hourly average percentage for each day of the week the fixtures are on (Worksheet: “Step 3. Daily Avg Runtime Calcs”). \begin{equation} \%_{hourly} = \frac{\sum_{1}^{n} \%_{int,n}}{n} \end{equation} Where, $\%_{hourly} =$ Hourly average percentage the fixtures are on $\%_{int} =$ Percent per hour the fixtures are on $n =$ Number of data points that have the same hour of day and day of week Sum of runtime percentages for a given day of the week to determing the operating hours for that day (Worksheet: “Step 4. Results”). \begin{equation} \%_{daily} = \sum_{h=0}^{23} \%_{hourly,h} \end{equation} Where, $\%_{daily} =$ Daily average hours the fixtures are on $\%_{hourly} =$ Hourly average percentage fixtures are on $h =$ Hour of the day where 0 is 12:00 a.m. and 23 is 11:00 p.m. Convert percentage to hours to determing hours per day fixtures are on in space being measured (Worksheet: “Step 4. Results”). \begin{equation} T_{daily} = \frac{\%_{daily}}{100} \end{equation} Where, $T_{daily} =$ Number of hours the fixtures are on for a given day (in hours) $\%_{daily} =$ Daily average hours in percent per day the fixtures are on Calculate the average energy use per weekday (Worksheet: “Step 4. Results”). \begin{equation} \overline{kWh}_{Wd,fix1} = \frac{\sum_{d=2}^{6} T_{Wd,fix1,d}}{5} * kW_{fix1} \end{equation} Where, $\overline{kWh}_{Wd,fix1} =$ Average energy consumption during weekdays for fixture type 1 (in kWh) $kW_{fix1} =$ Total power draw of single fixture type 1 (in kW) $T_{Wd,fix1,d} =$ Number of hours the fixtures are on for a given d weekday (in hours) $d =$ Day of week (2 = Monday, 3 = Tuesday, ..., 6 = Friday) Calculate the average energy use per weekend day (Worksheet: “Step 4. Results”). \begin{equation} \overline{kWh}_{WEd,fix1} = \frac{T_{We,fix1,1} + T_{We,fix1,7}}{2} * kW_{fix1} \end{equation} Where, $\overline{kWh}_{WEd,fix1} =$ Average consumption during weekend days for fixture type 1 (in kWh) $kW_{fix1} =$ Total power draw of single fixture type 1 (in kW) $T_{We,fix1,d} =$ Number of hours the fixtures are on for a given d weekend days (in hours) $d =$ Day of week (7 = Saturday, 1 = Sunday) Calculate the annual weekday energy consumption for the fixture type (Worksheet: “Step 4. Results”). \begin{equation} \overline{kWh}_{WdYr,fix1} = \overline{kWh}_{Wd,fix1} * (261 \hspace{2mm} weekdays \hspace{2mm} per \hspace{2mm} year - X) \end{equation} Where, $\overline{kWh}_{WdYr,fix1} =$ Annual weekday energy consumption of fixture type 1 (in kWh) $\overline{kWh}_{Wd,fix1} =$ Average energy consumption during weekdays for fixture type 1 (in kWh) $X =$ Number of weekdays that are adjusted to use weekend day average energy consumption Calculate the annual weekend energy consumption for the fixture type (Worksheet: “Step 4. Results”). \begin{equation} \overline{kWh}_{WEd,Yr,fix1} = \overline{kWh}_{WEd,fix1} * (104 \hspace{2mm} weekend \hspace{2mm} days \hspace{2mm} per \hspace{2mm} year + X) \end{equation} Where, $\overline{kWh}_{WEdYr,fix1} =$ Annual weekend day energy consumption of fixture type 1 (in kWh) $\overline{kWh}_{WEd,fix1} =$ Average energy consumption during weekend days for fixture type 1 (in kWh) $X =$ Number of weekdays that are adjusted to use weekend average energy consumption Calculate total annual estimated energy consumption for the fixture type (Worksheet: “Step 4. Results”). \begin{equation} \overline{kWh}_{ann,fix1} = \overline{kWh}_{WdYr,fix1} + \overline{kWh}_{WEdYr,fix1} \end{equation} Where, $\overline{kWh}_{ann,fix1} =$ Annual estimated energy consumption of fixture type 1 (in kWh) $\overline{kWh}_{WdYr,fix1} =$ Annual weekday energy consumption of fixture type 1 (in kWh) $\overline{kWh}_{WEdYr,fix1} =$ Annual weekend day energy consumption of fixture type 1 (in kWh) If multiple fixture types were measured find the sum of the annual estimated energy consumption for all fixture types (Worksheet: “Step 4. Results”). \begin{equation} \overline{kWh}_{ann} = \sum_{i=1}^{n} \overline{kWh}_{ann,{fix_{n}}} \end{equation} Where, $\overline{kWh}_{ann} =$ Total annual energy of all measured fixture types (in kWh) $\overline{kWh}_{ann,fix1} =$ Annual estimated energy consumption of each measured fixture type (in kWh) $n =$ Number of fixture types measured Hourly Results Worksheet Measurement data that is input in the calculation tools is used to generate an hourly energy consumption schedule for each hour in each day of the week. The schedule exists in the “Hourly Results” worksheet that is included in all four calculation tools. This data is useful to estimate the heating and cooling effects. CUNY BPL calculation tools do not calculate heating or cooling interactive effects. Further Reading For general information on Option A M&V guides, please read section 4.2 (starts on page 23) of “M&V Guidelines: Measurement and Verification for Performance-Based Contracts Version 4.0” from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2016/01/f28/mv_guide_4_0.pdf#page=23 Richman, EE. (October 2012) “Standard Measurement and Verification Plan for Lighting Retrofit Projects for Buildings and Building Sites.” Richland, WA: Pacific Northwest National Laboratory. Richman, EE. (February 2016) “Measurement and Verification of Energy Savings and Performance from Advanced Lighting Controls.” Richland, WA: Pacific Northwest National Laboratory. Footnotes We reccomend taking a sample of measurements and find the average. The average value will be used to calculate annual energy consumption. As an example, the Onset HOBO 4-channel analog logger can measure a sample of current data at a predefined interval known as the sampling interval. If the logging interval is set to one-hour and the sampling interval is set to one-second, the logger will measure current every second for one hour then determine the average. The average will be stored in the logger as the one-hour interval measurement. This process will continue every hour for the duration of the measurement period. ↩︎


Liquid-to-liquid Heat Exchanger Heat Transfer Calculation Methodology and Calculator
Introduction This calculation methodology is loosely based on the 2020 ASHRAE Handbook – Systems and Equipment, Chapter 26 for air-to-air heat exchangers. Part of the methodology described in Chapter 26 is applicable in liquid-to-liquid heat transfer systems, specifically about sensible heat. There is no latent heat transfer in liquid-to-liquid heat exchangers (no moisture control) only sensible heat transfer which can be measured by monitoring the liquid’s temperature. If the temperature of the liquids in the system changes as they flow through the heat exchanger, heat transfer is happening. This methodology is applicable for systems that have liquid-to-liquid heat exchangers such as waterside economizers, blowdown heat recovery, and condensate cooling systems. Although this calculator can be used to evaluate energy transfer by any fluids (e.g., refrigerants), water is the only fluid to be evaluated in this methodology. Figure 1 shows an example of a plate and frame heat exchanger with the required measurement points. Figure 1. A plate and frame liquid-to-liquid heat exchanger with measurement points. This methodology works with hourly data only and each measurement is taken at the start of the hour. If the system operates seasonally, measurements should be taken for the duration of the season at one-hour intervals. If the system is not weather dependent, then a minimum of six (6) weeks of hourly data is required for this methodology to work. Calculator Table 1. Liquid-to-liquid heat transfer calculator Calculator (Downloadable File) Description Required Data To Use This Calculator Liquid-to-liquid Heat-transfer Calculator.xlsx Uses the flow rate and temperature of two fluids in the system to calculate the heat transfer. Fluid Flow Rate (GPM) Fluid Temperature (F) Heat-transfer Calculation The following equations are used to calculate the sensible heat transferred by the heat exchanger for a full year. All data used in this section should be measured with data loggers. A list of data that is required is summarized in Table 1. Table 2. Hourly measured data to calculate heat transfer. Hourly Measured Values $$T_1, T_2, T_3, T_4$$ Fluid Temperatures (F) $$Q_1$$ Fluid 1: Water flow rate (GPM) Calculate the mass flow rate of fluid 1 leaving the heat exchanger for each hour interval. \begin{equation} \dot{m_1} = Q_1 * 0.13368 * d \end{equation} Where, $\dot{m_1} =$ hourly mass flow rate of fluid 1 leaving the heat exchanger ($lb_m$/min) $Q_1 =$ hourly flow rate of fluid 1 leaving the heat exchanger (GPM) $d =$ density of water, 62 $(lb/ft^3)$ $0.13368 =$ unit conversion, GPM to $(ft^3/min)$ Heat transfer should be calculated only when the heat exchanger is operating. This can be determined by checking the temperature difference across the recovery system in both the supply side and waste heat stream side. Another condition is that water flow should exist across the heat exchanger. \begin{equation} \text{If} \hspace{2mm} \begin{cases} T_1 - T_2 1 & \text{if heat transfer occurs}\\ T_1 - T_2 Where, $T_1 =$ meausured hourly temperature of fluid 1 entering the heat exchanger (F) $T_2 =$ meausured hourly temperature of fluid 1 leaving the heat exchanger (F) \begin{equation} \text{If} \hspace{2mm} \begin{cases} T_3 - T_4 1 & \text{if heat transfer occurs}\\ T_3 - T_4 Where, $T_3 =$ meausured hourly temperature of fluid 1 entering the heat exchanger (F) $T_4 =$ meausured hourly temperature of fluid 1 leaving the heat exchanger (F) \begin{equation} \text{If} \hspace{2mm} \begin{cases} Q_1 0 & \text{if heat transfer occurs}\\ Q_1 Where, $Q_1 =$ hourly flow rate of fluid 1 leaving the heat exchanger (GPM) Calculate the sensive heat transferred by the heat exchanger for each hour interval. \begin{equation} q_s = \dot{m_1}c(T_1 - T_2) \end{equation} Where, $q_s =$ sensible heat transferred by the heat exchanger every hour (Btu/h) $c =$ specific heat of water at normal atmospheric pressure (Btu/lb F), 1 (Btu/lb F) $\dot{m_1} =$ hourly mass flow rate of fluid 1 leaving the heat exchanger ($lb_m$\min) $T_1 =$ hourly fluid 1 entering the heat exchanger temperature (F) $T_2 =$ hourly fluid 1 leaving the heat exchanger temperature (F) Calculate the total heat transfer by the heat exchanger for a whole year. \begin{equation} Q_s = \sum_{t=0}^{8760} q_s \end{equation} Where, $Q_s =$ total sensible heat transfer for a whole year (Btu/h) $q_s =$ sensible heat transferred by the heat exchanger every hour (Btu/h) $t =$ hours Further Reading For general information on Option A M&V guides, please read section 4.2 (starts on page 23) of “M&V Guidelines: Measurement and Verification for Performance-Based Contracts Version 4.0” from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2016/01/f28/mv_guide_4_0.pdf#page=23 ASHRAE (2020) “2020 ASHRAE Handbook-HVAC Systems and Equipment”


Pump Motor Energy Consumption Calculation Methodology and Calculator
Introduction Calculators Table 1. Pump motor energy calculators Calculator (Downloadable Files) Description Required Data To Use This Calculator Constant-speed, constant-volume pump energy calculator.xlsx Uses motor runtime (in seconds) and true RMS power (kW) data to estimate annual energy consumption of a CSCV pump motor. Hourly motor runtime (seconds) One-time true RMS power (kW) Variable-speed, variable-volume pump energy calculator.xlsx Uses hourly true RMS power to calculate hourly energy consumption then estimate the annual energy consumption of a VSVV pump motor Hourly true RMS power (kW) Hourly outside air temperature (F) Pump Motor Calculations Constant-speed, constant-volume pump energy calculations This calculation tool is for a constant speed, constant volume system. Measured input data include spot measurements for true power and motor operational time per hour, as measured by motor on/off loggers. Convert seconds on per hour to percent on per hour (Worksheet: “Step 2. Percent Runtime Calcs”). \begin{equation} \%On(t) = \frac{On(t)}{3600} \end{equation} Where, $\%On(t) =$ Percent of an hour that the pump motor is on, % $On(t) =$ Measured time that pump motor is on, seconds $t =$ Index for each measured data point Average % hour motor is on for each hour of each day of the week (Worksheet: “Step 3. Daily Avg Runtime Calcs”). \begin{equation} \overline{\%On}_{d,h} = \frac{\sum_{n=1}^{N(d,h)} \%On(n)}{N(d,h)} \end{equation} Where, $\overline{\%On}_{d,h} =$ Average % time motor is on per hour for given day of week, d, and hour of the day, h, % $N(d,h) =$ Total number of measured data points that fall on day of week, d, and hour of the day, h $n \in t(d,h) =$ Index for the subset of measured data points that fall on day of week, d, and hour of the day, h Find the average hours per day pump is on (Worksheet: “Step 4. Results”). \begin{equation} \overline{HrsOn}_{d} = \sum_{h=1}^{24} \overline{\%On}_{d,h} \end{equation} Where, $\overline{HrsOn}_{d} =$ Average hours per day for given day of week, d, hours Calculate energy used for full year (Worksheet: “Step 4. Results”). \begin{equation} WeeksChillerOn = (DayOfYear(CoolingSeasonEndDate) \end{equation} \begin{equation*} - DayOfYear(CoolingSeasonStartDate)) * \frac{WeeksPerDay}{DaysPer Year}\end{equation*} \begin{equation} E = WeeksChillerOn * P\sum_{d=1}^{7} \overline{HrsOn}_{d} \end{equation} Where, $E =$ Annual pump energy, kWh $DayOfYear =$ Function to convert a date to the n^{th} day of the year $CoolingSeasonEndDate =$ Cooling season end date, mm/dd/yyyy $CoolingSeasonStartDate =$ Cooling season start date, mm/dd/yyyy $WeeksChillerOn =$ Length of cooling season, weeks $WeeksPerYear =$ 52 $DaysPerYear =$ 365.24 $P =$ Measured pump power, kW Variable-speed, variable-volume pump energy calculations This calculation tool is for VFD-controlled pumps that are operated at speeds proportional to the heating/cooling load as represented by proxy with OAT. Measured input data include average hourly power draw (kW) as measured by a DENT data logging power logger, and the average hourly OAT as measured by a temperature/RH logger. Fit a second-order polynomial regression model of true RMS power as a function OAT. (Worksheet: “Step 3. Regression”). \begin{equation} P(OAT) = a * OAT^{2} + b * OAT + c \end{equation} Where, $P =$ Average hourly true RMS power $a,b,c =$ Regression coefficients $OAT =$ Outdoor air temperature, F Average % hour motor is on for each hour of each day of the week (Worksheets: “Step 4. Schedule Calcs” and “Step 5. Daily Ave Schedule Calc”). \begin{equation} On(t) = \begin{cases} 1 & \text{if } P(t) 0\\ 0 & otherwise \end{cases} \end{equation} \begin{equation} \overline{\%On}_{d,h} = \frac{\sum_{n=1}^{N(d,h)} On(t)}{N(d,h)} \end{equation} Where, $P(t) =$ Measures power, kW $On(t)=$ Motor is on at time, t, binary $\overline{\%On}_{d,h} =$ Average % time motor is on per hour for given day of week, d, and hour of the day, h, % $N(d,h) =$ Total number of measured data points that fall on day of week, d, and hour of the day, h $n \in t(d,h) =$ Index for subset of measured data points that fall on day of week, d, and hour of the day, h Total annual pump energy (Worksheets: “Step 6. Energy Calcs” and “Step 7. Results”). \begin{equation} E = WeeksChillerOn * \sum_{t=1}^{8760} P(OAT'(t)) * \overline{\%On}_{d,h}(t) \end{equation} Where, $E =$ Annual energy usage, kWh $OAT'(t) =$ Hourly climate normal outside air temperature from National Weather Service at station closest to site, F $WeeksChillerOn =$ Cooling season (see Equation 5), weeks Further Reading For more information on the different types of fans found in AHU systems, please read “Application of Fans in Commercial HVAC Equipment” from the Carrier Corporation: https://www.utcccs-cdn.com/hvac/docs/1001/Public/0F/04-581070-01.pdf For more information of the different types of motors that can be used in an AHU retrofit, please read Chapter 7 (starts on page 91) of the Premium Efficiency Motor Selection and Application Guide from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2014/04/f15/amo_motors_handbook_web.pdf#page=91 For general information on Option A M&V guides, please read section 4.2 (starts on page 23) of “M&V Guidelines: Measurement and Verification for Performance-Based Contracts Version 4.0” from the U.S. Department of Energy: https://www.energy.gov/sites/prod/files/2016/01/f28/mv_guide_4_0.pdf#page=23


All Measurements

Electrical Current
Description of Electrical Current This technique uses a data logger and current transformers to take long-term measurements of electrical current (Amps) at one-hour intervals. This data provides insight on the operating schedule of the system or component and can be used to calculate energy consumption of the target equipment at the power panel or electrical panelboard. A system or component that is running (i.e., consuming energy) will have high current draw. A system or component that is not running (i.e., has no energy consumption) will have low or no current draw. Data loggers and current sensors use instantaneous measurements of current over the course of an hour to calculate the average amperage. As such, current data should be recorded as hourly average values, not instantaneous. When taking one-hour measurements, the logger will detect current over the course of every hour and store that value. Sometimes current can fluctuate over a one-hour period (motors turn off or change speed) but the instantaneous current value will not indicate that change. The duration of the long-term measurement and when to measure is dependent on the system and the operation of the building. The best practice is a minimum of six weeks and data should be collected at one-hour intervals; longer measurement periods are encouraged for deeper analysis of the equipment. Measurements should be taken when the system or component is operating under normal conditions. Type of Measurement Direct and Proxy This methodology is a direct measurement of current, however it is also considered a proxy measurement of power and energy, as well as operational hours of the system or component. Equipment The measurement equipment needed for this procedure is an energy data logger that has the capacity to measure AC current over time and record measurement data in its internal storage. Refer to the FELL catalog to identify data loggers that measure current draw by an electricity-powered system. The contents of this guide are largely based off of the Onset HOBO 4-channel analog logger (UX120-006M) and the Onset Split-Core AC Current Transformer (CTV-x), which can be found and borrowed through FELL. Current transformers are sensors that detect the magnetic field induced by an electrical current through a wire. As the current increases or decreases the magnetic field strength will change and the current transformers will detect this change. The data logger will calculate current through the wire based on the signal from the transformers and record the AC current value in its internal storage. A data logger can have multiple current transformers connected to it allowing a user to measure multiple wires with a single logger. It is important to know how many wires will be measured and the current rating of those wires, so the appropriate current transformers are used. Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Before the following steps are taken, the current rating(s) for wires to be measured should be identified in advance so as to choose the properly sized current transformer for this measurement approach. See the equipment’s instruction manual for further instructions about how to properly size the current transformers for the target system or component. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Sampling interval: 1-second Value to measure: AC current (Amps) Activate input channels of the logger Select the current rating of transformers being used An example of how to setup the Onset HOBO 4-channel analog logger (UX120-006M) is shown in the video below Figure 1. Setting up Onset HOBO 4-Channel analog logger (UX120-006M). 2. Installation of Equipment Confirm that the equipment is operational. Connect the sensors to the data logger. Identify if the distribution system supplied electricity to other loads that are not relevant to the project (to avoid measuring unwanted loads). Identify the wiring configuration of the distribution system. This will determine how to set up the logger and sensors. Based on the wiring configuration and instructions from the equipment’s user manual, install the sensor and logger to measure the current draw by the system. The current transformers are clamps that open and surround the wire, see Figure 2. Clamp the sensors around the electrical wires. Make sure they are facing the right direction, or else the current may be recorded with negative values. Adhere the data logger to the panelboard. Some loggers have magnets that allow for placement on the panelboard itself, while others do not. Figure 2. Onset HOBO 4-Channel analog logger (UX120-006M) connected on a panelboard. Figure 3. Example of how the current transducer sensors typically clamp around electrical wires. Figure 4. Onset Split-core AC Current Transformer (CTV-x) connected to the incoming feed lines of a three-phase electrical panelboard. Figure 5. Example of a current sensor attached to a single wire. The wire is connected to a circuit breaker within a panelboard. 3. Verify Data is Being Collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or a phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if the results align with the expected operation of the system or component based on observed operational patterns or known equipment schedules. Figure 6. Plot graph of measured current for a power panel that serves a lighting system. Software in use is HOBOware Free. 4. Retrieve Measurement Equipment and Download Data After verifying that the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger from the panel. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Use the proprietary software to Stop the logger and end data collection. Download all data from the logger and save the file in the .csv file format for analysis. Figure 7. Final data table in .csv format. Data was extracted from the logger using HOBOware free and exported for analysis. Troubleshooting Problem 1: Unexpected Negative Readings Solution: Confirm that all current transformers (CTs) are facing the correct direction. Problem 2: Unexpected Low Values Solution: Confirm that the current rating for the electrical distribution system is within the range of the current rating for the CTs. Problem 3: CTs Do Not Fit in Panelboard Casing Solution: If it is safe to do so, trace the wires outside the panelboard and install the sensors there. If this is unsafe or not possible to do, consider seeking the help of a certified electrician.

This technique uses a data logger and current transformers to take measurements of electrical current (Amps) at the electrical distribution system such as a panelboard at …


Electrical Spot Measurement
Description of Electrical Spot Measurement This technique uses a handheld power meter to take one-time measurements of true RMS power draw (kW) at an electrical distribution system such as a panelboard, power panel or switchgear. One-time measurements work as snapshots of power draw, voltage, current and power factor for a system or component such as lighting fixtures, chillers and fan and pump motors. This measurement technique is commonly used with loads that have constant power draw such as constant speed fans and pumps, as well as some lighting fixture systems. If power draw changes over time CUNY BPL recommends using a data logger to take direct measurements of electrical energy consumption (kWh). Power meters use instantaneous measurements of current and voltage to calculate the instantaneous power draw. As the meter remains connected to the distribution system, it calculates the average power draw and this is displayed on the meter’s screen. Manufacturers of power meters and data loggers use different calculation methodologies to calculate the power draw. In order to compare power draw data obtained from different loggers and meters it is important to understand the calculation methodology used by the equipment by referring to the user manual. It is advised to take a minimum of three measurements 1-2 minutes apart while the system or component is in operation. The average of the three measurements (true RMS power, voltage, current and power factor) should be calculated, as averaging the values helps to reduce the measurement uncertainty. Electrical distribution systems can have different configurations such as three-phase delta, three-phase wye, single-phase and split phase on a delta configuration. It is important to first identify the configuration of the system before taking any measurements. The configuration of the system will determine the connections to make with the measurement equipment. Refer to the Measurement Steps section for more details on the different configurations. Type of Measurement Proxy This is a proxy measurement of electrical energy consumption of a system or component. Energy consumption is calculated with true RMS power draw and the runtime (operating schedule) of the system or component. Equipment The measurement equipment needed for this procedure is a handheld power meter with a current transformer and voltage cables. Refer to the FELL catalog to identify data loggers that measure power and energy draw by an electricity-powered system. The contents of this guide are largely based off the Fluke 345 PQ Clamp Meter and the Extech PQ2071, both of which can be found and borrowed through FELL. A power meter will typically measure AC voltage, current and power factor and can display all values simultaneously. Please note that some power meters can log data for a short amount of time or take a screen shot of the measurements while the meter is connected to the load. Taking a picture with a phone is another option for saving measurement data. While some power meters can measure true three-phase power by measuring each phase, other meters with fewer wire connections can only estimate three-phase power. The Fluke 345 PQ Clamp Meter is an example of a meter that only estimates three-phase power. The Extech PQ20711 is an example of a meter that can measure three phases without estimation. Both meters should only be used on a balanced load, meaning the currents and voltages on each phase are equal. If the load is not balanced, three-phase power cannot be accurately measured with a handheld meter and a data logger with the capacity to measure three phases at the same time (such as the Dent EliteProXC2) should be used instead. Measurement Steps 1. Preparation for Data Acquisition The following sections will discuss the most common wire configurations found in a distribution system and assume a handheld power meter is being used, for details on how to install data loggers refer to the True RMS Energy guide. Values to measure: True RMS power (kW) Voltage (V) Current (Amps) Power Factor 2. Installation of Equipment Confirm that the equipment is operational. Identify if the distribution system supplies electricity to other loads that are not relevant to the project (to avoid measuring unwanted loads). Identify the wiring configuration of the distribution system. This will determine how to set up the logger and sensors. Based on the wiring configuration and instructions from the equipment’s user manual, install the sensor and logger to measure the current, voltage and power factor to the system. An example of how to connect the Fluke 345 PQ Clamp Meter is shown below Some power meters offered through FELL can measure three-phase power with different calculation methods. Carefully read the user manual of the power meter to identify the calculations used to estimate three-phase power. Single-phase Wire Configurations A single-phase electrical distribution system typically consists of a hot wire and a neutral wire. The hot wire provides current to the load while the neutral wire returns the current to the supply in order to complete the circuit. To measure power draw of a single-phase system, the voltage across the hot wire and neutral wire is measured and the current of the hot wire is measured. Figures 2 and 3 are examples of how measurement equipment offered by the FELL are connected on a single-phase system. Figure 2. Single-phase power measurement connections for the Fluke 345 Power Quality Clamp Meter. Image courtesy of Fluke Corporation. Figure 3. Single-phase, three wire or split-phase connections for the Extech Instruments Clamp meter, model PQ2071. Image courtesy of Extech Instruments. Three-phase Wire Configurations For a three-phase distribution system there are two common wire configurations: the three wire (delta) and four wire (wye). Both wire configurations require slightly different connections of the voltage leads. Manufacturers of power meters have specific instructions on how to make connections for a given wire configuration. Refer to the power meter’s user manual for detailed instructions. Figures 3, 4, and 5 are examples of how some of the meters offered by the FELL are connected to three-phase systems. Figure 4. Three-phase power measurement using the Fluke 345 Power Quality Clamp Meter. Image courtesy of Fluke Corporation. For the connection illustrated in Figure 3, this power meter can only measure line-to-line voltage of two phases and the current of the third phase to estimate True RMS power. Figure 5. Three-phase, three wire (delta) power measurement connections using the Extech Instruments Clamp meter, model PQ2071. Figure 6: Three-phase, four wire (wye) power measurement connections using the Extech Instruments Clamp meter, model PQ2071. Troubleshooting Problem 1: It can be difficult or confusing to know how to connect a power meter to a panelboard because panelboards can have many different colored wires. Older panelboards might not have clear or accurate labeling at the circuit breakers, making it challenging to make proper connections. Solution: In cases where it is unclear how the power is distributed, do not touch the panel or install any sensors without first having someone from the facility identify the power distribution. Problem 2: The panelboard is too small, and connections cannot be made within the space constraints. Solution: Connect the sensors at the panelboard’s input or measure at the switchgear. Problem 3: A voltage connection cannot be made because the alligator clips are too large or contact cannot be made with the metal lugs in the panelboard. Solution: Voltage connection can be difficult if you are not using the correct attachments. Voltage cables can have alligator clips or leads to accommodate for space constraints. In a case where connection cannot be made, use different size voltage leads or investigate alternative attachments for the panelboard’s configuration. Problem 4: Unexpected Negative Values Solution: At times, measurements will return as negative values because of how the voltage cables are connected. Connect voltage cables in different ways until you obtain positive values. Make sure the connections are correct for accurate power measurements. If you are not sure about the connections consult a certified electrician.

This technique uses a handheld power meter to take one-time measurements of various electrical properties at an the electrical distribution system such as a panelboard.


Lighting Fixture Runtime
Description of Lighting Fixture Runtime This technique uses data loggers to take long-term measurements of the runtime duration for a lamp or lighting fixture. This technique can be used on lighting systems with any schedule and located in any space type. Accurate measurements can only be taken when data loggers are properly installed. The equipment’s on/off status is detected based on the light level that is generated when the lights are on. Measurements should be taken at one-hour intervals​ and will provide insight on the hours of operation of the lamp(s)​. ​Lighting runtime measurements should be paired with t​he wattage and number of fixtures​ ​to calculate total power draw (kW)​ and energy consumption (kWh)​ of the lighting system. For more information about how ​this data is used to estimate the ​annual energy ​consumption, ​please refer to the Lighting Plant Calculation Methodology.​ Please note that this approach is recommended as a secondary or supplementary method in the case where ​direct electrical measurements cannot be taken. ​​In cases where measuring all fixtures associated with a retrofit is not possible, sampling should be used. ​Sampling is the process of measuring a ​subset of ​fixture​s​ that represent the entire population. For example, in an office​ space​ there might be ceiling fixtures, wall mounted fixtures and desk lamps​ and ​​​a light logger ​can ​only ​be used to measure ​a single fixture ​at a time​. Rather than measuring all fixtures in the office, one light logger ​may be used ​per fixture type​. In this example, ​one logger ​may be used ​to measure the runtime of a ceiling fixture, another logger for a wall mounted fixture and ​final ​logger for a desk lamp. The collected runtime data will be used to estimate the annual energy consumption​. Therefore, ​it is important to ​sample​​ ​the fixtures​s​ that operate​ ​under normal conditions so that ​they can ​​​reasonably represent all fixtures of the same type. If runtime of an entire room or space​ is more important than ​that of a specific ​fixture type, ​a​​ ​single light logger can be calibrated to a light fixture that is used during normal ​space ​operations. The runtime data will be representative of the hours of operation of the space and all fixtures within that space. To calculate the annual energy consumption​, the ​total power draw (kW) of all fixtures in the space must be identified. The duration of the long-term measurement should be a minimum of six weeks and data should be collected at one-hour intervals. Measurements should be taken when the fixtures are operating under normal conditions. Type of Measurement Proxy Equipment The measurement equipment needed for this procedure is a lighting on/off data logger. Some data loggers may have an additional occupancy sensor that detects the motion of people, but this is not necessary for this measurement technique. Refer to the FELL catalog to identify data loggers to measure lighting runtime. The contents of this guide are largely based off of the Onset HOBO UX90-002 Light on/off logger which can be found and borrowed through FELL. When a lighting system turns on, it emits photons. The lighting on/off sensor operates by using a photosensor to detect the light level and recording the length of time for which the light is detected. The runtime period is considered complete once the light turns off, the light level decreases, and the sensor no longer detects the emitted photons. The logger will record the amount of time that the light was detected (i.e., the lights were on) and document this in its internal storage for each hour interval. Loggers require calibration prior to each use. To do this, the lights should be on, and the logger should be placed in a location that is unshaded but also not too close to other light sources (such as sunlight or other fixtures), because the logger may detect those and collect unwanted data. Please ​note ​​that loggers ​will​​​ ​require setup with a computer or phone ​using ​​the manufacturer’s proprietary software prior to installation and measurement logging​ and that older loggers will require the use of a cable to connect to a computer​.​ Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition Use the manufacturer’s software to ​set up ​​and launch ​the logger​(s)​. Refer to the ​equipment’s ​user manual for detailed instructions on how to ​set up​ the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Value to measure: ​R​untime (minutes) Figure 1. Light On/Off Logger Configuration. 2. Installation of Equipment ​​​Confirm that the fixture is operational and turn the light fixture on.​​ Place the data logger near the light fixture​ in a non-hazardous location.​ ​​​While the light is on, c​alibrate the data logger to the fixture (refer to the ​data logger’s ​user manual for instructions​ and requirements for calibration​)​.​​ ​​​Visually confirm that the logger is recording, and that the sensor is accurately identifying whether or not the lights are on. Figure 2. Onset HOBO UX90-002x​ ​installed near a light fixture and measuring runtime. 3. Verify Data is Being Collected Wait ​24-48 hours to verify data collection. Return to the location of the measured equipment ​​and use ​​a laptop or phone with the manufacturer’s ​proprietary​ software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. ​​​​If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. ​​​Analyze the data with a ​​plot graph​. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if ​the ​measured results align with ​the ​expected operation of the fixtures or space​ based on observed operational patterns or known equipment schedules. ​ Figure 3. ​P​lot graph of ​lighting runtime ​data from the Onset HOBO UX90-002m data logger.​ Software used is HOBOware Free. 4. Retrieve Measurement Equipment and Download All Final Data After verifying ​that ​the logger is collecting data​,​ do the following: Allow the logger to collect data for the remainder of the measurement period​.​​ ​​After the measurement period ​has concluded, ​remove the logger​. ​​​If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Download all data from the logger and ​save the file in the​​ .​csv format for analysis​.​ Figure 4. Final data​ table ​in .csv format. Data was extracted from the logger using HOBOware Free and exported ​for analysis. Troubleshooting Problem 1: Light logger continues to detect light despite the fixture being turned off Solution: The light logger may be detecting another light source such as the sun or another fixture. Calibrate the logger again with the same fixture. If the problem persists, try calibrating with a different fixture. If the problem continues, then reach out to our equipment specialist for a replacement logger. Problem 2: The logger screen is blank Solution: The logger might have an energy saving feature that conserves battery life by turning off the screen. Try pressing one of the logger buttons or connecting to it with your phone or laptop.​ If the screen remains blank then try replacing the battery otherwise reach out to our equipment specialist for a replacement.

This technique uses data loggers to measure the duration a lamp or light fixture remains on.


Motor Runtime
Description of Motor Runtime This technique uses data loggers to take long-term measurements of the runtime duration for a constant or dual-speed motor. This technique can be used on motors with any end-use, including both air and water distribution. Accurate measurements can only be taken when data loggers are properly placed on the motor enclosure. The equipment’s on/off status is detected based on the AC magnetic field that is generated when the motors are running. Measurements should be taken at one-hour intervals and will provide insight into the hours of operation of the motor. Motor runtime measurements should be paired with the spot measurement of true RMS power draw (kW) to calculate the energy consumption of the equipment. The duration of the long-term measurement should be a minimum of six weeks and data should be collected at one-hour intervals. Measurements should be taken when the system or component is operating under normal conditions. Type of Measurement Direct This is a direct measurement of motor runtime and determines the operating schedule of the motor. Equipment The measurement equipment needed for this procedure is a motor on/off data logger. Refer to the FELL catalog to identify data loggers that measure motor runtime. The contents of this guide are largely based off of the UX90-004 Onset HOBO Motor runtime logger, which can be found and borrowed through NYC Energy Tools. When a motor turns on, it generates a magnetic field. The motor on/off sensor operates by detecting the field and recording the length of time for which it is detected. The runtime period is considered complete once the motor turns off, the magnetic field weakens, and the sensor no longer detects the field. The logger will record the amount of time the field was detected for (i.e., the motor was running) and document the duration in its internal storage for each hour interval. A separate data logger should be used for each motor if more than one is measured. Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Value to measure: Runtime (minutes) An example of how to setup the UX90-004 Onset HOBO Motor runtime logger is shown in the video below. Figure 1. Video on how to set up HOBO Motor Runtime Logger. 2. Installation of Equipment Confirm that the motor is operational. Place the data logger on the motor casing in a non-hazardous location. When the motor is running, calibrate the data logger (refer to the data logger’s user manual for instructions and requirements for calibration). Visually confirm that the logger is recording, and that the sensor is accurately identifying whether or not the motor is running. Figure 2. Onset HOBO UX90-004 installed on a pump motor casing and measuring runtime. 3. Verify Data is Being Collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a csv file. Determine if the results align with the expected operation of the system or component based on observed operational patterns or known equipment schedules. Figure 3. Plot graph of motor runtime data from the Onset HOBO UX90-004 data logger. Software used is HOBOware Free. 4. Retrieve Measurement Equipment and Download All Final Data After verifying that the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger from the motor. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Use the proprietary software to Stop the logger and end data collection. Download all data from the logger and save the file in the .csv format for analysis. Figure 4. Final data table in .csv format. Data was extracted from the logger using HOBOware Free and exported for analysis. Troubleshooting Problem 1: Detecting the Signal from Another Motor Solution: If the logger is detecting the signal from another motor that is close to the motor of interest, wait until that motor turns off before calibrating the logger to avoid detecting the electromagnetic field that is generated by a larger motor. Problem 2: Unexpected Readings Solution: Confirm with building staff that the motor has been operating as expected. Verify that the logger is calibrated and re-calibrate the equipment if necessary. Ensure that the logger is installed correctly (i.e., placed directly on the motor housing, and not on the base of the motor).

This technique uses data loggers to measure the duration a motor remains on. This is applicable to any motor including compressor, fan and pump motors.


Outdoor Air Temperature
Description of Outdoor Air Temperature (OAT) This technique uses weatherproof data loggers to take long-term measurements of the outside air temperature (OAT) (F) at one-hour intervals. This technique can be used to characterize the cooling or heating load for any temperature-dependent system such as chillers, boilers, variable-speed air handling units and ventilation systems. Accurate measurements can only be taken when data loggers are properly installed. Measurements should be taken at one-hour intervals and will provide insight into the temperature values which are driving the control mechanisms of the building equipment. OAT should be paired with other information about the specific systems’ operating conditions in order to calculate annual energy consumption. For more information about how this data is used to estimate annual energy consumption, please refer to the calculation methodology of the type of equipment that relies on the outside air temperature. The duration of the long-term measurement should be a minimum of six weeks and data should be collected at one-hour intervals. Measurements should be taken in conjunction with when the system of interest is operating under normal conditions. Type of Measurement Direct Equipment The measurement equipment needed for this procedure is a temperature logger (or a combined temperature and humidity data logger). Refer to the Fell Catalog to identify weatherproof data loggers that measure outside air temperature. The contents of this guide are largely based off of the Onset Hobo MX2301 logger, which can be found and borrowed through FELL. If the logger is installed outdoors, avoid locations with too much sunlight because the logger will measure higher temperatures. Data loggers can be installed inside the ductwork of an air handling unit (AHU) or ventilation system so long as the airstream entering the unit is outside air. The logger must be placed as close as possible to the location where the outside air stream is entering the ductwork. The temperature data measured by the logger should be collected as hourly average values and not instantaneous. With this method, the logger will detect temperature fluctuations across the hour and store the average value of those fluctuations, rather than the measured temperature value at an instantaneous point in time (which does not account for those changes). Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Values to measure: Temperature (OF), Relative Humidity (%) if necessary Sampling interval: 1-second Figure 1. How to configures on HOBOConnect. 2. Installation of Equipment Confirm that the outside air dampers are open and that there is outside air intake in the duct (if installing the logger directly in an AHU). Place the logger in the outside air duct or outdoors and away from direct sunlight. Confirm that the logger is recording, and that the sensor is accurately identifying the outside air temperature. If the logger has a screen check the temperature value on the logger screen. If the logger does not have a screen then use the software to connect to the logger and check the temperature it detects. Do not move the logger after it has been installed. Figure 2. Onset HOBO MX2301 installed next to the outside air damper in the ductwork of an AHU. Figure 3. Onset HOBO MX2301 installed outdoores with zip ties 3. Verify Data is Being Collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if the measured results align with the expected OAT values based on observed weather trends or known outside air damper schedules. Figure 4. Plot graph of OAT data from the Onset HOBO MX2301 logger. Software used is HOBOConnect. 4. Retrieve Measurement Equipment and Download All Final Data After verifying that the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the logger via Bluetooth. Use the proprietary software to Stop the logger and end data collection. Download all data from the logger and save the file in the.csv file format for analysis. Figure 5. Final data table. Data was extracted from the logger using HOBOConnect and exported for analysis. Troubleshooting Problem 1: Logger is measuring unexpected values Solution: If the ambient temperature reading is higher or lower than expected, adjust the placement of the logger. Problem 2: Logger screen is blank Solution: The logger might have an energy saving feature that conserves battery life by turning off the screen. Try pressing one of the logger buttons or connecting to it with your phone or laptop.​ If the screen remains blank, then try replacing the battery otherwise reach out to our equipment specialist for a replacement.

This technique uses weatherproof data loggers to measure outside air temperature (OAT) at one-hour intervals.


Pipe Surface Water Temperature
Description of Pipe Surface Water Temperature This technique uses a 4-channel analog logger with a thermocouple sensor to take long-term measurements of water temperature (F) at one-hour intervals. This technique can be used to measure the fluid temperature from the surface of a pipe and not directly in the water stream. Data can be used to determine the cooling load and heat rejected to the outdoors by a cooling plant, the heat load delivered by a heating plant and heat recovered by an economizer. For more details on how collected data is used for calculations refer to the calculation methodology of the system being measured. Measurements should be taken at one-hour intervals and not instantaneous values. When taking one-hour measurements, the logger will detect the temperature several times every hour and store the average value. Sometimes temperature can fluctuate over a one-hour period, but the instantaneous temperature value will not indicate that change. The duration of the long-term measurement should be a minimum of six weeks. Measurements should be when the system of interest is operating under normal conditions. Type of measurement Proxy Equipment The measurement equipment needed for this procedure is a 4-channel analog logger that is compatible with thermocouple sensors. Thermocouple sensors are specially designed to measure very high temperatures such as the flue stack of a boiler and very low temperatures such as the surface of water pipes for a chiller system. Different thermocouple sensors are used to measure hot or cold pipes. Refer to the FELL catalog to identify the correct loggers and sensors for your project. The contents of this guide are largely based off the Onset HOBO UX120-14M logger and the TC6-T sensor, which can be found and borrowed through FELL. For sensors installed at a pipe surface the sensor must be secured with thermal tape and the pipe surface should be cleaned prior to installation. Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement steps 1. Preparation for data acquisition Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Value(s) to measure: Temperature (oF) Activate input channels on the logger Type of thermocouple sensor (K-type or T-type) Sampling interval: 1-second Figure 1: How to configure the 4-channel analog logger & Onset Current Transducer using HOBOware 2. Installation of equipment Connect the sensors to the data logger. Place the data logger near the pipes. Avoid adhering the logger to the pipe itself. Clean the surface of the pipe where the sensor will be placed and remove any dust on the pipe surface. Place the sensor on the clean surface and apply thermal tape to fully cover the sensor. Figure 2: Data logger placed on a chiller with two thermocouple sensors connected to it. Data logger in use is the Onset HOBO 4-Channel analog logger (UX120-14M). Figure 3: Thermocouple sensor taped to the pipe surface of a chilled water return line. The sensor in use is the TC6-T. 3. Verify data is being collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if measured results align with the expected operation of the system or component. Figure 4: Plot graph of data of a chiller system supply and return line. HOBOware Free is the software used to setup the logger and extract data. This logger had two sensors connected to it and results in two separate measurements as shown on the plot graph. 4. Retrieve measurement equipment and download all final data After verifying that the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the logger via Bluetooth. Use the proprietary software to Stop the logger and end data collection. Download all data from the logger and save the file in the.csv file format for analysis. Figure 5: Final data table. Data was extracted from the logger using HOBOware free and exported for analysis. This data set contains two columns of temperature data, one for each sensor that was used. Troubleshooting Problem: the logger is measuring unexpected values Solution: Verify that the logger is calibrated and re-calibrate the equipment if necessary. The surface of the pipe should be cleaned with a damp cloth to wipe off any dirt and grime. The sensor should be covered with thermal tape to prevent measurement of the ambient air around the pipe.

This technique uses a 4-channel analog logger with a thermocouple sensor to take measurements of water temperature in piping networks at one-hour intervals.


Relative Humidity
Description of Relative Humidity This technique uses data loggers to take long-term measurements of relative humidity (% RH) at one-hour intervals. This technique can be used to characterize the performance of heat/energy recovery ventilators. Data is used for calculations such as regression models to estimate the heat and energy recovered by an air-to-air heat/energy recovery system. For a more detailed description of how relative humidity data is used in calculations please refer to the Air-to-Air Energy Recovery System and calculation methodology of the system being measured. Relative humidity measurements should be taken at one-hour intervals and should be paired with the temperature of the system if both variables are required to characterize performance. Measurements should be taken at one-hour average interval and not instantaneous values. When taking one-hour measurements, the logger will detect humidity several times every hour and store the average value. Sometimes humidity can fluctuate over a one-hour period, but the instantaneous value will not indicate that change. The duration of the long-term measurement should be a minimum of six weeks. Measurements should be when the system of interest is operating under normal conditions. Type of Measurement Direct Equipment The measurement equipment needed for this procedure is a humidity data logger. Most loggers offered at the FELL can measure temperature and humidity at the same time. Relative humidity and temperature measurements should be taken at the same time if both variables are required. If outside air temperature or system air temperature, the same data loggers can be used to measure humidity. Refer to the FELL catalog to identify temperature/humidity data loggers. The contents of this guide are largely based off the Onset HOBO MX2301 logger, which can be found and borrowed through FELL. The data loggers should be installed in the ductwork with the air stream. The relative humidity data measured by the logger should be collected as hourly average values and not instantaneous. With this method, the logger will detect humidity fluctuations across the hour and store the average value of those fluctuations, rather than the measured relative humidity value at an instantaneous point in time (which does not account for those changes). Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for data acquisition Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Value(s) to measure: Relative Humidity (%), Temperature (F) if necessary Sampling interval: 1-second Figure 1: Configuring MX2301 Logger using HOBOconnect 2. Installation of equipment To accurately measure relative humidity of outside air, use a weatherproof data logger only. Place the logger inside of the air duct as close as possible to the outside air damper. Alternatively install the logger on the roof or somewhere with little foot traffic and away from direct sunlight. Figure 2: Data logger installed next to the outside air damper in the ductwork of an AHU. The data logger in use is the Onset HOBO MX2301. Figure 3: Onset HOBO MX2301 logger installed outdoors with zip ties. To measure relative humidity of the air streams inside of an AHU, place the loggers inside of the ductwork. AHUs typically have panels that open to reach inside of ductwork (Figure 3). There are up to four air streams inside an AHU: outside air, return air, mixed air and supply/discharge air (Figure 4). To measure some or all the air streams a different data logger should be used for each air stream. Confirm that the logger is recording, and that the sensor is accurately identifying the airstream’s temperature. If the logger has a screen check the temperature value on the logger screen. If the logger does not have a screen, then use the software to connect to the logger and check the temperature it detects. Do not place the loggers near the heating and cooling coils. Mixed air relative humidity is the most difficult data to collect because some mixed air chambers make it difficult to install a data logger to accurately capture mixed air. The measurement uncertainty introduced is unknown and CUNY BPL suggests experimenting with different logger placements within the air chamber. Figure 4: Access panel removed. Data logger is installed on the inside of the access panel. Data logger in use is the Onset HOBO UX-100-001 temperature/RH. Figure 5: 3D representation of an AHU with the direction of air streams. One data logger must be used for each air stream, if necessary and one data logger (depending on the model) can measure temperature and humidity at the same time. 3. Verify data is being collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if the measured results align with the expected operation of the system or component. Figure 6: Plot graph of data from the Onset HOBO MX2301 logger. HOBOConnect app is the software used to setup the logger and extract data from the MX2301 logger. 4. Retrieve measurement equipment and download all final data After verifying the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the logger via Bluetooth. Download all data from the logger and save the file in the .csv format for analysis. Figure 7: Final data table. Data was extracted from the logger using HOBOConnect and exported for analysis. Troubleshooting Air handling units come in all sizes and there is no single method on how to properly install the relative humidity loggers. Installing at the mixing plenum/chamber is the most challenging because you are trying to measure the mixed air temperature which is the combination of return air and outside air. Problem: the logger is measuring unexpected values Solution: Verify that the logger is calibrated and re-calibrate the equipment if necessary. Readjust the placement of the logger and ensure that the logger is installed correctly (i.e., there is no interference from heating and cooling coils).

This technique uses data loggers to measure ments of relative humidity (% RH) of outdoor air and air handling units air streams at one-hour intervals.


System Air Temperature
Description of System Air Temperature This technique uses data loggers to take long-term measurements of air temperature (F) at one-hour intervals. This technique can be used to characterize air handling unit (AHU) performance; supply/discharge air, return air, exhaust air and mixed air temperatures are measured with this technique. Each air stream requires a different logger for data collection. This data is used to estimate the thermal loads of the system during the heating and cooling seasons. For a more detailed description of how to characterize an AHU, please refer to the protocols and procedures Air Handling Plant. Measurements should be taken at one-hour average intervals. When taking one-hour measurements, the logger will detect the temperature several times over every hour and store the average value. Sometimes temperature can fluctuate over a one-hour period, but the instantaneous temperature value will not indicate that change. The duration of the long-term measurement should be a minimum of six weeks. Measurements should be taken when the system is operating under normal conditions. Although AHUs typically operate year-round, the heating and cooling season will affect their schedules. To calculate the annual energy consumption of a unit, six weeks of measurements should be taken for each season. To calculate only the heating or cooling season energy consumption, six weeks of measurements for that season should be taken. Type of Measurement Direct Equipment The measurement equipment needed for this procedure is a temperature logger (or a combined temperature and humidity data logger). Refer to the FELL catalog to identify temperature/humidity data loggers. The contents of this guide are largely based off the Onset HOBO MX1101 logger, which can be found and borrowed through FELL. The data loggers should be installed in the ductwork with the air stream. Users should avoid placing the loggers near heat exchangers, such as the heating or cooling coils within the air handling unit, because the logger will detect the temperature of air around those components instead of the true air temperature. The temperature data measured by the logger should be collected as hourly average values and not instantaneous. With this method, the logger will detect temperature fluctuations across the hour and store the average value of those fluctuations rather than the measured temperature value at an instantaneous point in time (which does not account for those changes). Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement steps 1. Preparation for data acquisition Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Value(s) to measure: Temperature (F), Relative Humidity (%) if necessary Sampling interval: 1-second Figure 1: Configuring the Temp/RH Logger using HOBOconnect 2. Installation of equipment To measure temperature of the air streams inside of an AHU, place the loggers inside of the ductwork. (Mixed air temperature is the most difficult data to collect because some mixed air chambers make it difficult to install a data logger to accurately capture mixed air. The measurement uncertainty introduced is unknown and CUNY BPL suggests experimenting with different logger placements within the air chamber. Do not place the loggers near the heating and cooling coils.) Confirm that the logger is recording, and that the sensor is accurately identifying the airstream’s temperature. If the logger has a screen check the temperature value on the logger screen. If the logger does not have a screen, then use the software to connect to the logger and check the temperature it detects. Do not move the logger after it has been installed. Figure 2: Data logger installed inside of the ductwork of an AHU. The data logger in use is the Onset HOBO MX1101. Figure 3: Onset HOBO MX1101 data installed on the access panel of the ductwork. After complete installation, the panel will be closed and the logger will remain inside the ductwork. 3. Verify data is being collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if the measured results align with the expected operation of the system or component based on observed equipment schedules. Figure 4: Plot graph of temperature data from the Onset HOBO UX90-002m data logger. Software used is HOBOware Free. 4. Retrieve measurement equipment and download all final data After verifying that the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the logger via Bluetooth. Use the proprietary software to stop the logger and end data collection. Download all data from the logger and save the file in the.csv file format for analysis. Figure 5: Final data table. Data was extracted from the logger using HOBOConnect and exported for analysis. Troubleshooting Air handling units come in all sizes and there is no single method on how to properly install the temperature loggers. Installing at the mixing plenum/chamber is the most challenging because you are trying to measure the mixed air temperature which is the combination of return air and outside air. Problem 1: the logger is measuring unexpected values. Solution Verify that the logger is calibrated and re-calibrate the equipment if necessary. Problem 2: The temperature reading is higher than expected Solution: Readjust the placement of the logger and ensure that the logger is installed correctly (i.e., there is no interference from heating and cooling coils).

This technique uses data loggers to measure ments of the air temperature of various air streams within air handling units at one-hour intervals.


True RMS Power
Description of True RMS Power This technique uses a data logger to take long- term measurements of the electrical energy (kWh) and power draw (kW) of a system or component at one- hour intervals. Measurements are taken at the electrical distribution system (more specifically at a panelboard , power panel or switchgear) that serves the system or component. Measurement data is used to estimate the annual energy consumption of the system or component. Data loggers and power meters use instantaneous measurements of current and voltage to calculate the instantaneous power draw. Over time, the logger or meter calculates the average power draw. Manufacturers of measurement equipment use different calculations for power draw. In order to compare data obtained from different measurement equipment it is important to understand the calculation used by the equipment. The manufacturer’s user manual or technical specifications discuss these features in detail. The duration of the long-term measurement and when to measure is dependent on the system and the operation of the building. The best practice is a minimum of six weeks and data should be collected at one-hour intervals; longer measurement periods are encouraged for deeper analysis of the equipment. Measurements should be taken when the system or component is operating under normal conditions. Type of Measurement Direct and Proxy Electrical energy measurements are direct measurements of energy, and the obtained data can be used to calculate the annual energy consumption of the system or component. This methodology can also be used as a proxy measurement of operational hours of the system or component. Daily or weekly models can be developed to better characterize the equipment. Equipment The measurement equipment needed for this procedure is an energy data logger that has the capacity to measure AC voltage and current. Refer to the FELL catalog to identify data loggers that measure power and energy draw by an electricity-powered system. The contents of this guide are largely based off of the Dent EliteProXC power data logger, which can be found and borrowed through FELL. The sensors used to measure AC current are known as current transformers. This is because they operate like the transformers used by utility companies to step-up and step-down voltage. Alternating current in the conductor (the wire that is being measured) induces a voltage on the current transformer which then produces a current signal that the data logger detects and records. However, unlike utility transformers, the measurement equipment only transforms a tiny portion of the current flowing through the wire that is being measured. AC voltage is measured with voltage leads (usually alligator clips). Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition The following sections assume a data logger is being used, for details on measurement with a power meter refer to the One-time true RMS power guide. Use the manufacturer’s software to set up and launch the logger(s). Refer to the equipment’s user manual for detailed instructions on how to set up the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Values to measure: Power (kW), Energy (kWh) An example of how to setup the Dent EliteProXC power data logger is shown in the video below. Figure 1. How to configure Dent EliteProXC on ELOG Software 2. Installation of Equipment Confirm that the equipment is operational. Identify if the distribution system supplied electricity to other loads that are not relevant to the project (to avoid measuring unwanted loads). Identify the wiring configuration of the distribution system. This will determine how to set up the logger and sensors. Clamp the sensors around the electrical wires. Make sure they are facing the right direction, or else the current may be recorded with negative values. Based on the wiring configuration and instructions from the equipment’s user manual, install the sensor and logger to measure the power and energy to the system. This section illustrates the most common wire configurations for a panelboard and how the Dent EliteProXC data logger is connected. Figure 2. Single phase, two-wire. Image courtesy of ELOG19 software configuration diagram Single-phase Wire Configuration Figure 3. Typical single phase, three-wire (sometimes called split-phase). Image courtesy of ELOG19 software configuration diagram. Three-phase Wire Configuration Figure 4. Typical 3-phase, 3-wire setup (delta). Image courtesy of ELOG19 software configuration diagram. Figure 5: Typical 3-phase, 4-wire setup (Wye). Image courtesy of ELOG19 software configuration diagram. Figure 5 displays the power logger installed on a panel with a Wye configuration. In the image, the blue rings are Rogowski current transformers that measure current. The black, red and blue voltage clips are connected at the lugs to measure voltage. The white voltage clip is connected to the ground line. Figure 6. Power logger installed at a power panel that had a Wye configuration. 3. Verify Data is Being Collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or a phone with the manufacturer’s proprietary software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if the results align with the expected operation of the system or component based on observed operational patterns or known equipment schedules. Figure 7: Plot graph of energy (kWh) over several days. This data was measured with the Dent power logger. The plot graph was generated with the ELOG19 software. 4. Retrieve Measurement Equipment and Download Data After verifying that the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the logger from the panel. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Use the proprietary software to stop the logger and end data collection. Download all data from the logger and save the file in the .csv file format for analysis. Figure 8: Final data table in .csv format. Data was extracted from the Dent EliteProXC logger using the ELOG19 software and exported for analysis. Troubleshooting Problem 1: Unexpected Negative Readings Solution: Confirm that all current transformers (CTs) are facing the correct direction. Problem 2: Unexpected Low Values Solution: Confirm that the current rating for the electrical distribution system is within the range of the current rating for the CTs. Problem 3: CTs Do Not Fit in Panelboard Casing Solution: If it is safe to do so, trace the wires outside the panel board and install the sensors there. If this is unsafe or not possible to do, consider following an alternative approach of measuring current to the system with either instantaneous true power or nameplate data as a proxy for total power draw and energy consumption.

This technique uses a data logger to take long- term measurements of the electrical energy (kWh) and true RMS power (kW) at the electrical distribution system such as a …


Water Flow Rate
Description of Water Flow Rate This technique uses a flow meter to measure the flow rate of a fluid within a pipe. The technique is typically used on water loop systems to measure the flow through heating and cooling plants, but it can also be used to measure the flow rate of other fluids (e.g., glycol). Measurement data is used to calculate how much heat is added or removed by the heating or cooling plant; energy/heat recovered by a liquid-to-liquid heat recovery system, and heating energy for domestic hot water. This measurement technique is preferred over the pump curve method because flow rate is directly measured and removes the need for additional calculations. The pump curve method requires the differential pressure between the discharge and suction of all pumps for a water loop system and the technical specifications of all pumps. However, a major challenge with this technique is that measurements must be taken on a straight pipe; the flow meter should not be installed near elbows or T-shaped pipes. Additionally, piping systems are typically covered with thick layers of insulation to minimize heat losses. To install the flow meter, the insulation must be cut and removed (Figure 2). CUNY BPL recommends conducting a site survey to examine the piping system in the facility and determine if taking a direct flow measurement is possible. Measurements should be taken at one-hour intervals and not instantaneous values. When taking one-hour measurements, the flow meter will detect the flow several times every hour and store the average value. Sometimes flow can fluctuate over a one-hour period, but the instantaneous flow value will not indicate that change. The duration of the long-term measurement and when to measure is dependent on the system and the operation of the building. For water loop systems that operate year-round and are driven by outside air temperature (F), one full year of measurement (12 consecutive months, 52 consecutive weeks, or 365 consecutive days) is required for the baseline and one full year for the reporting period. For water loop systems that operate during a particular season, the full season must be measured for the baseline and reporting periods. For water loop systems that are not driven by OAT it is recommended to measure flow rate for a minimum of six weeks. Measurements should be taken when the system or component is operating under normal conditions. Type of Measurement Direct Equipment The measurement equipment needed for this procedure is an ultrasonic flow meter. Flow meters work by emitting ultrasonic sounds from the transducers to the pipe surface and into the fluid. Transducers operate in sets of two and both transducers act as transmitters and receivers of ultrasonic sound. The time it takes for sound to travel from one transducer to the other is called transit time. Flow rate is calculated by the meter using the transit time. This is the commonly used method to measure water or other liquids in a pipe. Refer to the NYC Energy Tools catalog to identify the correct flow meters for your project. The sensors of the ultrasonic flow meters available are clamp-on so there is no need to drill into the piping. By default, some flow meters are set to measure the properties of water. If glycol or other liquids will be measured refer to the user manual and change the settings of the meter to measure the fluid in the system. The contents of this guide are largely based off the DXN Portable Ultrasonic Measurement System, which can be found and borrowed through the NYC Energy Tools field equipment library. Certain fluids contain moving particles such as bubbles or solid material. To accurately measure the flow rate of these fluids, some flow meters measure the transit time using the doppler effect. The moving particles in the fluid will cause the ultrasonic sound to shift in frequency (Hz) and the shift in frequency is directly related to the speed of the moving particles. Transducers used in this scenario are known as doppler transducers. As mentioned, a major challenge is finding the right location to install the meter to avoid bad signals and no data collection. Manufacturers such as Instruments Direct Inc. recommend installing the flow meter on a straight pipe that is far enough away from an elbow. The distance from the elbow should be at least 10 to 15 times the external diameter of the pipe. Please note that certain flow meters offered at the FELL will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition Identify the location where the flow meter will be installed. Refer to the equipment’s user manual for detailed instructions on how to set up the meter(s). Logging interval: 1-hour (for variable speed pumps) Date and time to start logging Date and time to stop logging Value to measure: Water flow rate (GPM) Confirm if properties of fluid matches with the fluid to be measured Figure 1. Piping covered with insulation for a cooling plant. This is the location where the ultrasonic flow meter will be installed. FPO 2. Installation of Equipment Confirm that the equipment is operational. Some piping systems have a layer of insulation to minimize heat loss. There are scenarios where the insulation must be cut to install the transducers of the flow meter. Consult with personnel who work in the facility to determine if this is appropriate. See , Figure 4 for reference. If installing the flow meter is not possible then consider using the pump curve method to determine flow rate of the fluid. Refer to the user manual of the measurement equipment to determine how to install the transducers. Figure 2. Insulation is being removed and the piping is exposed. FPO Figure 3. Insulation is fully removed for a section of the piping. FPO Figure 4. The transducers of the ultrasonic flow meter are being installed on the exposed piping. The ultrasonic flow meter in use is the DXN Portable Ultrasonic Measurement System. FPO 3. Verify Data is Being Collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment to do the following: Do not remove the logger. If you remove it, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with the software or Microsoft Excel after exporting the dataset as a .csv file. Please note that the format file may vary based on the measurement equipment. Determine if measured results align with the expected operation of the system or component. Figure 5. Retrieve data screen on the DXN Portable Ultrasonic Measurement System. For this meter, a USB storage device is connected to the back of the meter. FPO 4. Retrieve Measurement Equipment and Download All Final Data After verifying the meter is collecting data do the following: Allow the meter to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the meter. If necessary, connect the meter to the laptop or phone via USB cable. Otherwise, use the software to connect with the logger via Bluetooth. If applicable, use the proprietary software to Stop the meter and end data collection. Download all data from the meter and convert to csv file format for analysis. Figure 6. Final data table in .csv format. Data was extracted from the DXN Portable Ultrasonic Measurement System and exported for analysis. FPO Troubleshooting Problem 1: Presence of Turbulence Turbulence occurs when a fluid flows across an obstacle or a sharp corner. It can also occur if the fluid flows at a high speed due to drag forces between the fluid and the piping. The flow meter cannot accurately measure fluid flow if turbulence is present. Solution: Make sure to install the flow meter away from elbow pipes as the sharp corner will cause turbulence. A rule of thumb is to place the meter on straight piping at least 10 to 15 pipe diameters away from the elbow. Problem 2: Data Accuracy and Measurement Interferences Solution: Depending on the type of flow measurement (i.e., transit time or doppler), the transducers must be installed in a specific position on the pipe. refer to the user manual for details. For transit time measurements, the transducers must be a certain distance from each other as determined by the size of the pipe. For doppler measurements the placement of the transducers depends on how much solid material is in the fluid. Remove any insulation from the pipe and wipe it with a rag to clean the surface. Couplant is a type of grease that must be applied to the sensor of the transducer. The couplant allows sound to travel faster and is necessary for the flow meter to detect a stronger signal. Without couplant, the sound waves generated by the meter will travel through the air at a slower speed, causing the meter to detect a weaker signal. For more information, refer to the user manual and the resources section of this guide.

This technique uses an ultrasonic flow meter to measure the flow rate of a fluid within a pipe at one-hour intervals.


Water Pressure and Pump Curve
Description of Water Pressure and Pump Curve This technique uses water pressure measurements to infer the water flow rate (in GPM) for a pump. This is called the pump curve method because it uses the pump curve, pressure data and technical specifications of a pump to determine the water flow rate, as illustrated in Figure 1. A water loop system can have multiple pumps and the water flow rate for each pump must be determined and then summed to obtain the total flow rate of the water loop. Measurement data is used to calculate how much heat is added or removed by the heating or cooling plant; data is also used to calculate energy/heat recovered with a liquid-to-liquid heat recovery system. Water pressure measurements are taken at the inlet (suction) and outlet (discharge) sides of a pump. To measure water pressure, CUNY BPL recommends using a programmable data logger with pressure transducers installed on the access ports of the piping network. This is preferred over a pressure gauge reading because the pressure gauge introduces greater measurement error. This technique should be used only if direct measurement of water flow rate with a flow meter is not possible. A few pieces of information are required to properly use this technique. The pump impeller size, model number and pump curve are required, as well as the information on the pump motor nameplate such as the horsepower and efficiency (for each pump in the water loop) in addition to the pressure measurements. Without all this information, this technique cannot be executed. Depending on how the piping network is designed in the facility a combination of a direct measurement of water flow rate and this measurement technique can be used. Measurements should be taken at one-hour intervals and not instantaneous values. For water loop systems that operate year-round and are driven by outside air temperature (OAT), one full year of measurement (12 consecutive months, 52 consecutive weeks, or 365 consecutive days) is required for the baseline and one full year for the reporting period. For water loop systems that operate during a particular season, the full season must be measured for the baseline and reporting periods. For water loop systems that are not driven by OAT, it is recommended to measure flow rate for a minimum of six weeks. Measurements should be taken when the system or component is operating under normal conditions. Figure 1 illustrates a typical pump curve with the flow rate (in GPM) marked on the horizontal axis and total head (in meters) marked on the vertical axis. Flow rate was determined by applying the pump impeller size and the total feet of head to the pump curve. Type of Measurement Proxy Figure 1. A typical pump curve marked with the determined flow rate on the bottom axis. Total head is calculated by taking the difference between discharge and suction pressure and multiplying it by a constant. Design FT, design GPM, pump RPM and pump horsepower are all obtained from the nameplate on the pump or from the technical specifications for that pump model. \begin{equation*} \Delta P = Discharge \hspace{2mm} Pressure - Suction \hspace{2mm} Pressure\end{equation*} \begin{equation*} Total \hspace{2mm} Head = \Delta P * 2.31 Pressure\end{equation*} Where, $\Delta P =$ differential pressure across the pump, psi $Discharge \hspace{2mm} Pressure =$ water pressure leaving the pump, psi $Suction \hspace{2mm} Pressure =$ water pressure entering the pump, psi $Total \hspace{2mm} Head =$ operating pressure of the pump converted from psi, feet $2.31 =$ constant equivalent to one poune of pressure per in $^2$ of water (at 60 degrees F), feet/psi Equipment The measurement equipment needed for this procedure is a data logger with pressure transducers. The contents of this guide are largely based off of Onset HOBO UX120-006M data logger and the Ashcroft Pressure Transducer, which can be found and borrowed through the FELL. The Ashcroft Pressure Transducer measures voltage between 0V and 5V. The pressure transducer connects to the UX120-006M data logger which then converts the voltage signal to pressure in PSI units. Please refer to our video instructions for details on how to configure the UX120-006M to detect voltage and convert to pressure. CUNY BPL recommends using this equipment, rather than the on-site pressure gauge, to determine the pump flow to reduce measurement error. One pressure transducer should be used for each side of the pump. Heating and cooling plants can have different pump configurations such as primary-only and primary-secondary pumps. Additionally, pumps can operate at constant speed or variable speed. It is important to identify the pump configuration and number of pumps for the plant so enough data loggers and transducers are borrowed from the FELL. Please note that loggers will require setup with a computer or phone using the manufacturer’s proprietary software prior to installation and measurement logging and that older loggers will require the use of a cable to connect to a computer. Refer to the measurement equipment’s user manual for a detailed description of setup requirements. Measurement Steps 1. Preparation for Data Acquisition Identify the temperature (hot or cold) of the pipes that will be measured. Use the manufacturer’s software to setup the logger. Refer to the user manual for detailed instructions on how to setup the logger. Logging interval: 1-hour Date and time to start logging Date and time to stop logging Values to measure: voltage (V) or pressure (psi)1 Activate input channels on the logger Type of sensor Sampling interval: 1-second Figure 2. How to configure the 4-channel analog logger. 2. Installation at the Site Confirm that the equipment is operational. Locate the pressure gauges that are installed on the suction and discharge sides of the pump, (Figure 3). Connect the transducers to the data logger. Place the data logger near the pipes, avoid placing the logger on the pipe itself. Confirm that the pressure gauge has a stop-valve to prevent water from flowing. If there is no stop valve on the piping system, then consider using the direct water flow measurement. Remove the stop-valve and replace it with a T-shaped valve to stop the flow of water, as shown in Figure 3. Connect the transducer to the T-shaped valve. To avoid leaks, wrap Teflon tape around the installed equipment. Figure 2 illustrates a pressure gauge installed on an access port to the return chilled water line of a water-cooled chilled water plant. Notice the stop valve handle to the bottom right of the pressure gauge. This is used to stop the flow of water. Figure 3. A pressure gauge and stop-valve. Figure 4 illustrates a pressure transducer connected to the T-shaped valve (on the right) and to the pressure gauge (on the top). The T-shaped valve was installed as an extension for the pressure transducer. Figure 4. Pressure transducer and T-shaped valve. 3. Verify Data is Being Collected Wait 24-48 hours to verify data collection. Return to the location of the measured equipment and use a laptop or a phone with manufacturer’s propriety software installed to do the following: Do not remove the logger or sensors. If you remove the logger, you may need to start over with the setup and installation process. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to connect with the data logger via Bluetooth. Analyze the data with a plot graph. This can be done with proprietary software or Microsoft Excel after exporting the dataset as a .csv file. Determine if the results align with the expected operation of the system or component based on observed operational patterns or known equipment schedules. Figure 5. Plot graph of pressure data collected from the supply and return lines of chilled water. Software in use is HOBOware Free. This logger had two pressure transducers connected to it and resulted in two separate measurements as shown on the plot graph. 4. Retrieve Measurement Equipment and Download All Final Data After verifying the logger is collecting data, do the following: Allow the logger to collect data for the remainder of the measurement period. After the measurement period has concluded, remove the transducers and data logger. If necessary, connect the logger to the laptop or phone via USB cable. Otherwise, use the software to Stop the logger and end data collection. Download all data from the logger and save the file in the .csv file format for analysis. Figure 6: Final data table in .csv format. Data was extracted from the logger using the HOBOware free software and exported for analysis. This dataset contains two columns of average hourly pressure data, one for each pressure transducer that was used. Troubleshooting Problem: the logger is measuring unexpected values Solution: Verify that the logger is calibrated and re-calibrate the equipment if necessary. Footnotes This is dependent on the measurement capability of the chosen logger. ↩︎

This technique uses water pressure measurements at the from the pump to infer the water flow rate (in GPM).


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