Hot-water Heating PlantPlant

General Overview

The hot water heating (HWH) plant uses input energy (e.g., fuel, electricity, or biomass) to generate hot water, which is distributed throughout a facility for space heating. An HWH boiler may also produce hot water for other demands, such as domestic hot water or process heat. A hot water heating plant typically consists of a hot water heating boiler, a feedwater system, and a hot water heating loop.

Figure 1. Hot-Water heating plant.
Figure 1. Hot water heating plant (click on image to enlarge).

Systems

Hot Water Heating Boiler

The HWH boiler system is the largest energy-consuming component of the hot water heating plant. Hot water is primarily generated through heat transfer from combustion gases in the combustion chamber to the water. The heated water is then distributed throughout the facility to meet space heating or domestic hot water demands. The main components of an HWH boiler system include the burner, combustion chamber, heat exchanger, and draft fan, as shown in Figure 2. Learn More

Figure 2. Hot water heating boiler system.
Figure 2. Hot water heating boiler system (click on image to enlarge).

Hot Water Loop

The hot water loop system encompasses the distribution system responsible for moving hot water throughout the building. Components of a typical hot water loop system are primary-only or primary-secondary pumps, piping network and piping insulation and are shown in Figure 3. Learn More

Figure 3. Hot water loop system.
Figure 3. Hot water loop system (click on image to enlarge).

Feedwater System

The feedwater system provides treated make-up water and returned hot water from the hot water loop. Feedwater requires proper treatment to remove pollutants and preserve the efficiency of the boiler. Figure 4 shows the components for the feedwater system. Learn More

Figure 4. Feedwater system and chemical treatment for make-up water.
Figure 4. Feedwater system and chemical treatment for make-up water (click on image to enlarge).

Evaluation of Energy Conumption

The total energy consumption of an HWH plant is the sum of the energy used by its individual components. This includes the fuel consumed by the boiler to meet the heating load and the electricity required to operate the burner fan motor, primary and secondary pumps, and feedwater pump. Table 1 summarizes the system component measurements and values needed to quantify the annual energy consumption and operating characteristics of the HWH plant.

Table 1. Key values and components to measure to evaluate energy consumption.
Plant Quantification Values to be Quantified Energy Consuming Component
Hot water heating plant fuel consumption (Btu) Average hourly fuel consumption (Btuh) Boiler
Hot water heating plant electricity consumption (kWh)
  • Average hourly burner fan motor (kWh)
  • Average hourly primary HWH pump motor (kWh)
  • Average hourly secondary HWH pump motor (kWh)
  • Average hourly feedwater pump (kWh)
  • Total operating time for the pump motors
  • Outdoor air temperature (F)
Heat load delivered Average hourly heat rejected from the hot water loop (Btu/h) Terminal Units
Heat recovered Average hourly heat delivered to the make-up water (Btu/h) Heat exchanger (if present)

Further Reading

  • ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 32. BOILERS. I-P Edition.