General Overview
A constant-speed, constant-volume (CSCV) pump and motor operates at a single speed to circulate liquid (e.g., water, water, and glycol solution) through a piping network where the flow rate through the pump does not vary more than 5%. Centrifugal pumps are the most common type of pumps used.
Table 1 shows the plant and system configurations that may contain a CSCV pump and motor that operate based on a regular schedule (e.g., same time of day, same days of week).
Plant |
System |
Component |
Air-cooled chilled water plant |
Chilled water loop |
Primary chilled water pump |
Water-cooled chilled water plant |
Condenser water loop |
Condenser water pump |
Water-cooled chilled water plant |
Chilled water loop |
Primary chilled water pump |
Water-cooled chilled water plant |
Chilled water loop |
Secondary chilled water pump |
Water-cooled chilled water plant |
Waterside economizer |
Waterside economizer pump (if present) |
Hot water plant |
Hot water boiler |
Makeup water pump |
Hot water plant |
Hot water loop |
Building loop pump |
Steam plant |
Steam boiler |
Makeup water pump |
Steam plant |
Feedwater tank |
Feedwater pump |
Service water plant |
Service hot water loop |
|
Evaluation of Energy Consumption
The primary energy source for a CSCV pump is the electricity used to run the pump motor. Table 2 provides a summary of measurements needed to quantify the annual energy consumption and operating characteristics of the CSCV pump and motor.
Component Quantification |
Values to be Quantified |
Measurement |
Electricity usage of a CSCV pump motor |
|
Measurement Strategy
The measurement strategy for a CSCV pump and motor is to do a one-time measurement of the power draw and long-term measurements of the operational schedule of the motor. The approach assumes that the power draw stays constant throughout the measurement period. Because the motor runs at constant-speed and is under a constant load, it is either operating at full power (when on) or it is drawing no power (when off). A motor on/off data logger is used to record the operating schedule. The true RMS power is measured at the main feed to the constant-speed motor. Measurement locations are generically represented in Figure 1.
Measurement Equipment
Table 3 provides the equipment required to carry out the measurements of this component.
Equipment |
Description |
Measurement (Units) |
Onset HOBO Motor On/Off Data Logger (UX90-004) | Records when a motor is on and off, as well as runtime. Requires HOBOware software and a USB connection cable for programming and downloading data files. | Motor Runtime (minutes) |
Fluke 345 Power Quality Clamp Meter | Multi-purpose electrical measurement tool used to take true RMS power readings over a short period of time. | True RMS Power (kW) |
Calculation Methodology
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Further Reading
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Evans , P. (2017, Sept 26). How a Chiller, Cooling Tower and Air Handling Unit work together. Retrieved from The Engineering Mindset.com: https://theengineeringmindset.com/chiller-cooling-tower-air-handling-unit-work-together/
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Evans, P. (2023, Jan 6). How Do Centrifugal Pumps Work. Retrieved from The Engineering Mindset.com: https://theengineeringmindset.com/how-do-centrifugal-pumps-work/