Hot-water Heating PlantPlant

General Overview

The hot water heating (HWH) plant takes input energy (e.g., fuel, electricity, biomass) and generates hot water that is distributed throughout a facility to provide space heating. A HWH boiler may also generate hot water to provide for other loads, such as domestic hot water or process heat. A hot water heating plant consists of a hot water heating boiler, a feedwater system, and a hot water heating loop.

Figure 1. Hot-Water heating plant.
Figure 1. Hot water heating plant (click on image to enlarge).

Hot-water Heating Plant Systems and Components

Hot Water Heating Boiler System

The HWH boiler system is the largest energy-consuming system in the hot water heating plant. Hot water is produced primarily through the heat transfer from combustion gases in the combustion chamber to the water. The hot water produced by the system is then transported out to the facility to meet required heating loads or domestic hot water needs. The main components of a HWH boiler system are burner, combustion chamber, heat exchanger, and draft fan and are shown in Figure 2.

Figure 2. Hot water heating boiler system.
Figure 2. Hot water heating boiler system (click on image to enlarge).

Hot Water Loop System

The hot water loop system encompasses the distribution system responsible for moving hot water throughout the building. Components of a typical hot water loop system are primary-only or primary-secondary pumps, piping network and piping insulation and are shown in Figure 3.

Figure 3. Hot water loop system.
Figure 3. Hot water loop system (click on image to enlarge).

Feedwater System

The feedwater system provides treated make-up water and returned hot water from the hot water loop. Feedwater requires proper treatment to remove pollutants and preserve the efficiency of the boiler. Figure 4 shows the components for the feedwater system.

Figure 4. Feedwater system and chemical treatment for make-up water.
Figure 4. Feedwater system and chemical treatment for make-up water (click on image to enlarge).

Evaluation of Energy Conumption

The total energy consumption of a HWH plant is the sum of the energy consumption of the components of each system. In a HWH plant this includes the fuel usage consumed by the boiler to satisfy the heating load and the electricity required by the burner fan motor, primary and secondary pumps and feedwater pump. Table 1 provides a summary of system component measurements and values needed to quantify the annual energy consumption and operating characteristics of the HWH plant.

Table 1. Key values and components to measure to evaluate energy consumption.

Plant Quantification

Values to be Quantified

Energy Consuming Component

Hot water heating plant fuel consumption (Btu)

Average hourly fuel consumption (Btuh)

Boiler

Hot water heating plant electricity consumption (kWh)

  • Average hourly burner fan motor (kWh)
  • Average hourly primary HWH pump motor (kWh)
  • Average hourly secondary HWH pump motor (kWh)
  • Average hourly feedwater pump (kWh)
  • Total operating time for the pump motors
  • Outdoor air temperature (F)

Heat load delivered

Average hourly heat rejected from the hot water loop (Btu/h)

Terminal Units

Heat recovered

Average hourly heat delivered to the make-up water (Btu/h)

Heat exchanger (if present)

Further Reading

  • ASHRAE (2020). “ASHRAE Handbook: HVAC Systems and Equipment,” Chapter 32. BOILERS. I-P Edition.