Constant-speed, Constant-volume Fan and MotorComponent

General Overview

A constant-speed, constant-volume (CSCV) fan uses a power-driven rotating impeller to circulate air at a single speed. Fans can be either axial or centrifugal.

Table 1 shows the plant and system configurations that may contain a CSCV fan and motor and the most common respective controlling variables.

Table 1. Plants and systems containing constant-speed, constant-volume fans.
Plant System Component Controlling Variable
Air-cooled Chilled Water Plant Air-cooled Chiller Condenser Fan Outdoor air temperature (F)
Water-cooled Chilled Water Plant Cooling Tower Cooling Tower Fan Wet-bulb temperature (F)
Air Handling Plant AHU
  • AHU Supply Fan
  • AHU Return Fan
Motor schedule and/or Outdoor air temperature (F)
  • Hot Water Heating
  • Domestic Hot Water
  • Steam
Boiler Burner fan Motor schedule and/or Outdoor air temperature (F)

Measurement Strategy

The measurement strategy for a CSCV fan and motor involves a one-time measurement of true RMS power and long-term monitoring of the motor’s operational schedule. This approach assumes that true RMS power remains constant throughout the measurement period. Since the motor runs at a constant speed and is assumed to be under a constant load, it either operates at full power when on or draws no power when off. A motor on/off data logger records the operating schedule. True RMS power is measured at the main feed to the constant-speed motor. Measurement locations are generically represented in Figure 1.

If the fans are in a modular configuration (assuming they all run at the same speed), then only one fan needs to be measured, provided substantiating documentation from the building automation system (BAS) shows that all cells are operating equally at the same time. If fans are further staged, all fans should be measured.

In some cases, the motor’s operational schedule is related to the facility’s heating or cooling load. OAT can serve as a proxy variable for this load and can be measured onsite or obtained from a nearby weather station.

Figure 1. CSCV fan measurement locations.
Figure 1. CSCV fan measurement locations.

What and How to Measure

Perform the following measurements to quantify the energy consumption and operating characteristics of a CSCV fan and motor:

True RMS Power Measurement

Use this technique to measure power draw (true RMS power) at one-hour intervals using a data logger.

Motor Runtime Measurement

Use this technique to measure the hours of operation of a pump, fan or compressor motor with a data logger.

Measurement Equipment

If you are NYC agency personnel and you’re already familiar with the measurements above, the Field Equipment Lending Library has put together a kit wit all the equipment needed for measuring this component:

Fan and Motor (Constant-Speed) kit

Use this kit to assess the energy consumption (electricity usage) of a constant-speed, constant-volume fan and motor.

Borrow kit
tip
For specifics on how to use and install measurement equipment, see each measurement technique.

Energy Consumption Quantification

The primary energy source for a CSCV fan is the electricity used to run the fan motor. The general methodology for quantifying the energy consumption of a CSCV fan motor involves measuring the true RMS power of the motor. The estimated annual energy consumption of a CSCV fan is estimated using the simulated yearly schedule of the fan. Many CSCV fans run on a set daily or weekly schedule.

However, the yearly schedule may depend on outdoor air temperature (OAT). If so, operating hours can be regressed against OAT to develop a regression model. Depending on operational variability, daily or weekly models may be created to better characterize the component. This model is then applied to climate normal year data to estimate the typical annual operating schedule, which is used alongside true RMS power tUses measured air flow rate, fan power and runtime, and temperature to calculate total annual heat transfer and energy savings for an ERV.o calculate the estimated annual electricity consumption.

How to Quantify

The following downloadable file(s) can be used to calculate energy consumption based on the measurements taken for the specific type of CSCV fan and motor:

For CSCV AHU Supply/Return, Chiller Condenser, and Boiler Burner Fans

Constant Speed Fan Energy Using Motor Runtime Data Calculator

Uses motor runtime (in seconds) and true RMS power (kW) data to estimate annual energy consumption of a CSCV single-speed fan motor.

+More Info

This calculator can work with data from two fans, e.g., if you measured a supply and return fan in an AHU use this calculator to estimate the total annual energy consumption of the AHU. Data from both fans must be in the same format.

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Constant One or Two Speed Fan Energy using kW Data Calculator

Uses measured hourly kW data to estimate annual energy consumption for a constant-speed one- or two-speed fan motor.

+More Info

This calculator can work with data from two fans, e.g., if you measured a supply and return fan in an AHU use this calculator to estimate the total annual energy consumption of the AHU. Data from both fans must be in the same format.

311 KB
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For more details about the methodology behind the calculators above see the Fan Motor Energy Consumption calculation.

For CSCV Cooling Tower (CT) Fans

Constant Speed CT Fan Energy Using Motor Runtime Data Calculator

Uses motor runtime data in seconds per hour from the cooling tower fan motor.

+More Info

Spot measurements of true RMS power is also required.

19.9 MB
Constant One or Two Speed CT Fan Energy Using kW Data Calculator

Uses measured hourly kW data to estimate annual energy consumption for a constant-speed one- or two-speed cooling tower fan motor.

19.2 MB
note
For more details about the methodology behind the calculators above see Cooling Tower Fans Energy Consumption.

Further Reading

  • Boyd, BK.; McMordie Stoughton, KL.; Lewis, T. (2017). “Cooling Tower (Evaporative Cooling System) Measurement and Verification Protocol.” Golden, CO: National Renewable Energy Laboratory. https://www.nrel.gov/docs/fy18osti/70219.pdf.

  • Crowther, H.; Furlong, J. (2004). “Optimizing Chillers and Towers.” ASHRAE Journal, Vol. 46, No. 7, July 2004; pp. 34-40.

  • Morrison, F. (2014). “Saving Energy with Cooling Towers.” ASHRAE Journal, Vol. 56, No. 2, February 2014; pp. 34-40.

  • Tom, S. (July 2017). Cat. No. 11-808-616-01. “CHILLED WATER SYSTEM OPTIMIZER.” Farmington, Connecticut: Carrier Corporation.