Constant-speed Compressor and MotorComponent

General Overview

A compressor is one of the main components of a chiller. A constant-speed compressor operates at a constant speed to raise the vapor pressure of the refrigerant and power the refrigeration cycle of the chiller.

Table 1. Plants and systems containing liquid-to-liquid heat exchangers.
Plant System Component
Air-cooled Chilled Water Plant Air-cooled Chiller Chiller Compressor
Water-cooled Chilled Water Plant Water-cooled Chiller Chilled Compressor

Evaluation of Energy Transfer

The primary energy source for a constant-speed compressor is the electricity used to run the compressor motor. Table 2 provides a summary of measurements needed to quantify the annual power consumption and operating characteristics of the constant-speed compressor and motor.

Table 2. Key values and measurements to evaluate energy consumption.
Component Quantification Values to be Quantified Measurement
Electricity usage of a constant-speed compressor motor
  • Average hourly power input to the compressor motor
  • Average hourly operating time for the compressor motor

Measurement Strategy

Figure 1. Constant-speed compressor and motor measurement locations.
Figure 1. Constant-speed compressor and motor measurement locations (click on image to enlarge).

The measurement strategy for a constant-speed compressor and motor involves a one-time measurement of power draw and long-term monitoring of the motor’s operational schedule. The approach assumes that the power draw stays constant throughout the measurement period. Because the motor runs at constant speed and is under a constant load, it is either operating at full power (when on) or it is drawing no power (when off).

A motor on/off data logger is used to record the operating schedule. The true RMS power is measured at main feed to the constant-speed motor. Measurement locations are generically represented in Figure 1.

Measurement Equipment

Table 3. Measurement equipment.
Equipment Description Measurement (Units)
DENT ELITEproXC Portable Power Data Logger (EXCUNC)

DENT 16” RoCoil Flexible Rope Current Transformers (CT-R16-A4-U)
Provides a measurement of true RMS power from voltage and current inputs and records long-term power (kW) and energy (kWh) measurements. Requires ELOG19 software and a USB connection cable for programming and downloading data files. True RMS Power (kW)
Onset HOBO Temperature/Relative Humidity Weatherproof Data Logger (MX2301)
Records outdoor air temperature and relative humidity using internal sensors. Requires HOBOware software and a USB connection cable for programming and downloading data files.

Calculation Methodology

The general methodology for quantifying the electricity consumption of a constant-speed compressor and motor involves measuring their electrical energy use. Depending on operational variability, daily or weekly models incorporating cooling load or a proxy (such as outdoor air temperature) may be developed to better characterize consumption. The typical energy use of a constant-speed compressor is estimated using its simulated yearly schedule. A more detailed explanation of the calculation methodology is provided below.

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Pump Motor Energy Consumption Calculation

Estimate the annual energy consumption of variable speed and constant speed pump motors.

Further Reading

  • ASHRAE. (2020). HVAC Systems and Equipment. Atlanta, GA: ASHRAE.